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12-8

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DUAL CLUTCH TRANSMISSION (DCT) (NC700XD/SD)

DCT CONNECTOR LOCATIONS

NOTE 1: Remove the shroud/side cover (NC700XD) (page 2-14).

NOTE 2: Remove the maintenance lid (page 21-6).

NOTE 3: Remove the shroud/side cover (NC700XD) (page 2-14).

NOTE 4: Remove the headlight/headlight stay (NC700SD) (page 2-27).

RIGHT HANDLEBAR SWITCH

6P (BLACK) CONNECTOR (NOTE 1)

LEFT HANDLEBAR SWITCH

3P (BLACK) CONNECTOR (NOTE 3)

DLC (NOTE 2)

CKP SENSOR

2P (RED) CONNECTOR (NOTE 2)

LEFT HANDLEBAR SWITCH

7P (GREEN) CONNECTOR (NOTE 4)

RIGHT HANDLEBAR SWITCH

7P (GREEN) CONNECTOR (NOTE 4)

A Few Words About Safety1
- Service Information1
- For Your Customer’s Safety1
- For Your Safety1
- Important Safety Precautions1
How To Use This Manual2
SYMBOLS3
1. GENERAL INFORMATION6
- SERVICE RULES7
  - ABBREVIATION7
  - DESTINATION CODE7
- MODEL IDENTIFICATION8
  - SERIAL NUMBERS9
  - LABELS10
- SPECIFICATIONS11
- TORQUE VALUES20
  - STANDARD TORQUE VALUES20
  - ENGINE & FRAME TORQUE VALUES20
- LUBRICATION & SEAL POINTS28
  - ENGINE28
  - FRAME29
- CABLE & HARNESS ROUTING30
- EMISSION CONTROL SYSTEMS91
- TECHNICAL FEATURES92
2. FRAME/BODY PANELS/EXHAUST SYSTEM96
- BODY PANEL LOCATIONS (NC700X/XA)97
  - BODY PANEL REMOVAL CHART97
- BODY PANEL LOCATIONS (NC700XD)98
  - BODY PANEL REMOVAL CHART98
- BODY PANEL LOCATIONS (NC700S/SA)99
  - BODY PANEL REMOVAL CHART99
- BODY PANEL LOCATIONS (NC700SD)100
  - BODY PANEL REMOVAL CHART100
- SERVICE INFORMATION101
  - GENERAL101
  - TORQUE VALUES101
- TROUBLESHOOTING101
  - Excessive exhaust noise101
  - Poor performance101
- PILLION SEAT102
  - REMOVAL/INSTALLATION102
- SINGLE SEAT102
  - REMOVAL/INSTALLATION (NC700X/ XA/XD)102
  - REMOVAL/INSTALLATION (NC700S/ SA/SD)102
- GRAB RAIL103
  - REMOVAL/INSTALLATION103
- CENTER SEAT COWL103
  - REMOVAL/INSTALLATION103
- SEAT COWL104
  - REMOVAL/INSTALLATION104
  - DISASSEMBLY/ASSEMBLY104
- REAR FENDER MUD GUARD (U type)105
  - REMOVAL/INSTALLATION105
- BRAKE/TAIL/LICENSE LIGHT/TAIL LIGHT COVER105
  - REMOVAL/INSTALLATION105
  - DISASSEMBLY/ASSEMBLY106
- MUD GUARD106
  - REMOVAL/INSTALLATION106
- REAR FENDER A107
  - REMOVAL/INSTALLATION107
- REAR FENDER B107
  - REMOVAL/INSTALLATION107
- AIR DUCT (NC700X/XA/XD)108
  - REMOVAL/INSTALLATION108
- SIDE COWL (NC700S/SA/SD)108
  - LEFT SIDE COWL REMOVAL/INSTALLATION108
  - RIGHT SIDE COWL REMOVAL/INSTALLATION109
- SHROUD/SIDE COVER (NC700X/XA/XD)109
  - REMOVAL/INSTALLATION109
  - DISASSEMBLY/ASSEMBLY110
- SHELTER/SIDE COVER (NC700S/SA/SD)110
  - REMOVAL/INSTALLATION110
  - DISASSEMBLY/ASSEMBLY111
- CENTER COVER (NC700X/XA/XD)111
  - REMOVAL/INSTALLATION111
  - DISASSEMBLY/ASSEMBLY112
- LUGGAGE BOX LID112
  - REMOVAL/INSTALLATION (NC700X/XA/XD)112
  - REMOVAL/INSTALLATION (NC700S/SA/SD)113
- LUGGAGE BOX LID/HINGE ASSEMBLY114
  - REMOVAL/INSTALLATION114
- LUGGAGE BOX114
  - REMOVAL/INSTALLATION (NC700X/XA/XD)114
  - REMOVAL/INSTALLATION (NC700S/SA/SD)115
  - DISASSEMBLY/ASSEMBLY (NC700X/XA/XD)116
  - DISASSEMBLY/ASSEMBLY (NC700S/SA/SD)117
- WINDSCREEN118
  - REMOVAL/INSTALLATION (NC700X/XA/XD)118
  - REMOVAL/INSTALLATION (NC700S/SA/SD)118
- FRONT SIDE COWL (NC700X/XA/XD)119
  - REMOVAL/INSTALLATION119
- METER STAY (NC700X/XA/XD)119
  - REMOVAL/INSTALLATION119
- FRONT UNDER COVER (NC700X/XA/ XD)120
  - REMOVAL/INSTALLATION120
- INNER UPPER COVER (NC700X/XA/XD)120
  - REMOVAL/INSTALLATION120
- HEADLIGHT/FRONT CENTER COWL (NC700X/XA/XD)121
  - REMOVAL/INSTALLATION121
  - DISASSEMBLY/ASSEMBLY121
- HEADLIGHT/HEADLIGHT STAY (NC700S/SA/SD)122
  - REMOVAL/INSTALLATION122
  - DISASSEMBLY/ASSEMBLY122
- HEADLIGHT COVER (NC700S/SA/SD)122
  - REMOVAL/INSTALLATION122
- FRONT FENDER123
  - REMOVAL/INSTALLATION123
- LOWER COWL123
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)123
  - REMOVAL/INSTALLATION (NC700XD/ SD)124
  - DISASSEMBLY/ASSEMBLY124
- LEFT REAR COVER124
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)124
  - REMOVAL/INSTALLATION (NC700XD/ SD)125
- RIGHT ENGINE SIDE COVER (NC700XD/SD)125
  - REMOVAL/INSTALLATION125
- GUARD PIPE (NC700XD/SD)125
  - REMOVAL/INSTALLATION125
- BATTERY BOX126
  - REMOVAL/INSTALLATION126
- CENTER CROSS PLATE127
  - REMOVAL/INSTALLATION127
- EXHAUST PIPE/MUFFLER127
  - MUFFLER REMOVAL/INSTALLATION127
  - EXHAUST PIPE129
    - REMOVAL129
    - INSTALLATION129
  - STUD BOLT REPLACEMENT130
3. MAINTENANCE132
- SERVICE INFORMATION133
  - GENERAL133
  - TORQUE VALUES133
- MAINTENANCE SCHEDULE134
  - NC700X/XA/S/SA134
  - NC700XD/SD135
- FUEL LINE136
  - INSPECTION136
- THROTTLE OPERATION136
- AIR CLEANER138
  - REMOVAL/INSTALLATION (NC700X/ XA/XD)138
  - REMOVAL/INSTALLATION (NC700S/ SA/SD)138
- CRANKCASE BREATHER139
- SPARK PLUG139
  - REMOVAL/INSTALLATION139
  - INSPECTION140
- VALVE CLEARANCE141
  - INSPECTION141
  - ADJUSTMENT142
- ENGINE OIL143
  - OIL LEVEL INSPECTION143
  - ENGINE OIL CHANGE144
- ENGINE OIL FILTER144
- CLUTCH OIL FILTER (NC700XD/SD)145
- ENGINE IDLE SPEED146
- RADIATOR COOLANT146
- COOLING SYSTEM147
- DRIVE CHAIN147
  - DRIVE CHAIN SLACK INSPECTION147
  - ADJUSTMENT148
  - CLEANING AND LUBRICATION148
  - SPROCKET INSPECTION149
  - REPLACEMENT150
- DRIVE CHAIN SLIDER151
- BRAKE FLUID152
  - FRONT BRAKE152
  - REAR BRAKE152
- BRAKE PADS WEAR153
  - FRONT BRAKE PADS153
  - REAR BRAKE PADS153
- BRAKE SYSTEM154
  - INSPECTION154
  - BRAKE PEDAL HEIGHT ADJUSTMENT154
- BRAKE LIGHT SWITCH155
- BRAKE LOCK OPERATION (NC700XD/ SD)155
  - INSPECTION155
  - ADJUSTMENT156
- HEADLIGHT AIM156
- CLUTCH SYSTEM (NC700X/XA/S/SA)157
- SIDESTAND158
  - INSPECTION158
  - REMOVAL/INSTALLATION158
- SUSPENSION159
  - FRONT SUSPENSION INSPECTION159
  - REAR SUSPENSION INSPECTION160
- NUTS, BOLTS, FASTENERS160
- WHEELS/TIRES160
- STEERING HEAD BEARINGS161
4. PGM-FI SYSTEM162
- PGM-FI SYSTEM LOCATION163
- PGM-FI SYSTEM DIAGRAM165
- SERVICE INFORMATION167
- PGM-FI SYMPTOM TROUBLESHOOTING168
- PGM-FI CONNECTOR LOCATIONS169
- PGM-FI TROUBLESHOOTING INFORMATION172
- DTC INDEX176
- SENSOR UNIT POWER LINE INSPECTION178
  - BEFORE DTC TROUBLESHOOTING178
    - 1. Sensor Unit Power Input Voltage Inspection178
  - BEFORE MIL TROUBLESHOOTING180
    - 1. Sensor Unit Power Input Voltage Inspection 1180
- DTC TROUBLESHOOTING182
- MIL TROUBLESHOOTING204
- MIL CIRCUIT TROUBLESHOOTING224
- FUEL CUT RELAY225
  - INSPECTION225
- ECT SENSOR225
  - REMOVAL/INSTALLATION225
- BANK ANGLE SENSOR226
- ECM (NC700X/XA/S/SA)/PCM (NC700XD/SD)228
- O2 SENSOR230
  - REMOVAL230
  - INSTALLATION231
5. IGNITION SYSTEM232
- SYSTEM LOCATION233
- SYSTEM DIAGRAM234
- SERVICE INFORMATION235
- TROUBLESHOOTING236
- IGNITION SYSTEM INSPECTION237
- IGNITION TIMING240
- IGNITION COIL241
  - REMOVAL/INSTALLATION241
    - No.1 IGNITION COIL241
    - No.2 IGNITION COIL241
- CKP SENSOR242
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)242
  - REMOVAL/INSTALLATION (NC700XD/ SD)242
6. ELECTRIC STARTER244
- SYSTEM LOCATION245
- SYSTEM DIAGRAM246
- SERVICE INFORMATION247
- TROUBLESHOOTING248
- STARTER MOTOR251
- STARTER RELAY SWITCH253
  - INSPECTION253
  - REMOVAL/INSTALLATION254
- NEUTRAL DIODE (NC700X/XA/S/SA)255
  - INSPECTION255
- STARTER RELAY (NC700XD/SD)255
  - INSPECTION255
7. FUEL SYSTEM256
- COMPONENT LOCATION257
- SERVICE INFORMATION258
- FUEL LINE REPLACEMENT259
- FUEL TANK263
  - REMOVAL/INSTALLATION263
    - FUEL PUMP SIDE QUICK CONNECT FITTING REMOVAL263
    - FUEL PUMP SIDE QUICK CONNECT FITTING INSTALLATION264
- FUEL PUMP UNIT265
- AIR CLEANER HOUSING269
  - REMOVAL/INSTALLATION269
- THROTTLE BODY270
- INJECTOR275
  - REMOVAL275
  - INSTALLATION276
- IACV277
  - REMOVAL/INSPECTION277
  - INSTALLATION278
8. COOLING SYSTEM280
- SYSTEM FLOW PATTERN281
- SERVICE INFORMATION282
- TROUBLESHOOTING283
- SYSTEM TESTING284
  - COOLANT (HYDROMETER TEST)284
  - RADIATOR CAP/SYSTEM PRESSURE INSPECTION285
- COOLANT REPLACEMENT285
  - PREPARATION285
  - REPLACEMENT/AIR BLEEDING285
- THERMOSTAT/THERMOSTAT HOUSING286
  - REMOVAL/INSTALLATION286
  - INSPECTION288
- RADIATOR288
  - REMOVAL/INSTALLATION288
  - DISASSEMBLY/ASSEMBLY290
- WATER PUMP291
- RADIATOR RESERVE TANK293
  - REMOVAL/INSTALLATION293
- FAN CONT. RELAY294
  - INSPECTION294
9. LUBRICATION SYSTEM296
- LUBRICATION SYSTEM DIAGRAM297
- SERVICE INFORMATION299
- TROUBLESHOOTING300
- OIL PRESSURE INSPECTION301
- OIL PUMP (NC700X/XA/S/SA)301
- OIL PUMP (NC700XD/SD)303
- OIL STRAINER306
  - REMOVAL306
  - INSTALLATION307
10. CYLINDER HEAD/VALVES308
- COMPONENT LOCATION309
- SERVICE INFORMATION310
- TROUBLESHOOTING311
- CYLINDER COMPRESSION TEST312
- CYLINDER HEAD COVER312
  - REMOVAL/INSTALLATION312
  - DISASSEMBLY/ASSEMBLY314
- ROCKER ARM315
- CAM CHAIN TENSIONER318
- CAMSHAFT320
- CYLINDER HEAD323
11. CLUTCH/GEARSHIFT LINKAGE (NC700X/XA/S/SA)336
- COMPONENT LOCATION337
- SERVICE INFORMATION338
- TROUBLESHOOTING339
- RIGHT CRANKCASE COVER340
  - REMOVAL/INSTALLATION340
  - CLUTCH LIFTER ARM REMOVAL/ INSTALLATION341
- CLUTCH342
- PRIMARY DRIVE GEAR/CKP SENSOR ROTOR350
- GEARSHIFT LINKAGE351
- GEARSHIFT PEDAL354
  - REMOVAL/INSTALLATION354
12. DUAL CLUTCH TRANSMISSION (DCT) (NC700XD/SD)356
- COMPONENT LOCATION357
- SERVICE INFORMATION358
  - GENERAL358
  - SPECIFICATIONS359
  - TORQUE VALUES359
- DCT SYMPTOM TROUBLESHOOTING360
  - CLUTCH SLIPS AND MOTORCYCLE DOES NOT ACCELERATE360
  - EXCESSIVE NOISE OR VIBRATION AROUND THE DCT SYSTEM360
- DCT ELECTRICAL SYSTEM LOCATION361
- DCT SYSTEM DIAGRAM362
- DCT CONNECTOR LOCATIONS363
- DCT TROUBLESHOOTING INFORMATION366
  - GENERAL TROUBLESHOOTING366
  - SYSTEM DESCRIPTION366
  - HDS POCKET TESTER INFORMATION367
  - DTC READOUT367
    - Reading DTC with the shift indicator "–"368
  - ERASING DTC368
    - How to erase the DTC without HDS368
- DTC INDEX370
- DTC TROUBLESHOOTING375
  - DTC 8-1 (TP SENSOR ABNORMAL VOLTAGE)375
    - 1. TP Sensor System Inspection375
      - 1. TP Sensor System Inspection375
  - DTC 9-1 (CLUTCH LINE EOP SENSOR LOW VOLTAGE)375
    - 1. Clutch Line EOP Sensor System Inspection375
  - DTC 9-2 (CLUTCH LINE EOP SENSOR HIGH VOLTAGE)376
    - 1. Clutch Line EOP Sensor System Inspection376
  - DTC 19-1 (CKP SENSOR NO SIGNAL)377
    - 1. CKP sensor Peak Voltage Inspection377
      - 1. CKP sensor Peak Voltage Inspection377
      - 2. CKP sensor Circuit Inspection378
  - DTC 21-1 (SHIFT SPINDLE ANGLE SENSOR LOW VOLTAGE)378
    - 1. Shift Spindle Angle Sensor System Inspection378
  - DTC 21-2 (SHIFT SPINDLE ANGLE SENSOR HIGH VOLTAGE)379
    - 1. Shift Spindle Angle Sensor System Inspection379
  - DTC 22-1 (SHIFT SPINDLE OPERATION MALFUNCTION: AFTER OPERATING GEARSHIFT MECHANISM)380
    - 1. Shift Spindle Angle Sensor System Inspection380
  - DTC 23-1 (SHIFT SPINDLE OPERATION MALFUNCTION: WHILE OPERATING GEARSHIFT MECHANISM)381
  - DTC 24-1 (SHIFT CONTROL MOTOR DRIVE CIRCUIT)382
    - 1. Shift Control Motor Line Open Circuit Inspection382
  - DTC 27-1 (SHIFT DRUM POSITION MALFUNCTION)383
    - 1. TR Sensor System Inspection383
  - DTC 31-1 (SHIFT CONTROL MOTOR LOW VOLTAGE)384
    - 1. DTC Recheck384
      - 1. DTC Recheck384
      - 2. Shift Control Motor Line Open Circuit Inspection384
  - DTC 32-1 (FAIL SAFE RELAY CIRCUIT MALFUNCTION)385
    - 1. Shift Control Motor Power Supply Voltage Inspection385
      - 1. Shift Control Motor Power Supply Voltage Inspection385
      - 2. DTC Recheck385
  - DTC 37-1 (IGNITION HOLD RELAY MALFUNCTION)385
    - 1. PCM (DCT Drive Circuit) Sub Power Voltage Inspection385
      - 1. PCM (DCT Drive Circuit) Sub Power Voltage Inspection385
      - 2. DTC Recheck386
  - DTC 41-1 (N-D SHIFT SWITCH MALFUNCTION)386
    - 1. N-D Shift Switch Power Input Voltage Inspection386
  - DTC 42-1 (SHIFT SWITCH MALFUNCTION)388
    - 1. Shift Switch Power Input Voltage Inspection388
  - DTC 44-1 (EOT SENSOR LOW VOLTAGE)389
    - 1. EOT Sensor System Inspection389
  - DTC 44-2 (EOT SENSOR HIGH VOLTAGE)390
    - 1. EOT Sensor System Inspection390
  - DTC 47-1 or 48-1 (No.1 or No.2 CLUTCH EOP SENSOR LOW VOLTAGE)392
    - 1. Clutch EOP Sensor System Inspection392
  - DTC 47-2 or 48-2 (No.1 or No.2 CLUTCH EOP SENSOR HIGH VOLTAGE)393
    - 1. Clutch EOP Sensor System Inspection393
  - DTC 49-1, 49-2 (CLUTCH LINE LOW OIL PRESSURE)394
    - 1. Clutch Line EOP Sensor System Inspection394
  - DTC 51-1 (TR SENSOR LOW VOLTAGE)395
    - 1. TR Sensor System Inspection395
  - DTC 51-2 (TR SENSOR HIGH VOLTAGE)396
    - 1. TR Sensor System Inspection396
  - DTC 52-1 (NEUTRAL SWITCH STUCK OFF)397
    - 1. DTC Recheck397
  - DTC 52-2 (NEUTRAL SWITCH STUCK ON)398
    - 1. Neutral Switch Line Short Circuit Inspection398
      - 1. Neutral Switch Line Short Circuit Inspection398
      - 2. Neutral Switch Inspection398
  - DTC 53-1 (INNER MAINSHAFT SENSOR SPEED LOW)398
    - 1. DTC Recheck398
  - DTC 54-1 (OUTER MAINSHAFT SENSOR SPEED LOW)401
    - 1. DTC Recheck401
  - DTC 55-1, 55-2 (No.1 LINEAR SOLENOID VALVE)403
    - 1. DTC Recheck403
  - DTC 56-1, 56-2 (No.2 LINEAR SOLENOID VALVE)404
    - 1. DTC Recheck404
  - DTC 57-1 (GEARSHIFT MECHANISM MALFUNCTION)405
  - DTC 57-2 (GEAR POSITION MALFUNCTION; JUMPS OUT OF GEAR)405
  - DTC 58-1 (No.1 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)406
    - 1. Clutch Condition Inspection406
      - 1. Clutch Condition Inspection406
      - 2. Clutch Oil Line Inspection406
  - DTC 59-1 (No.2 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)406
  - DTC 61-1, 61-2, 61-3, 61-4, 62-1, 62-2 (No.1 CLUTCH OIL PRESSURE MALFUNCTION)406
    - 1. DTC Recheck406
  - DTC 63-1, 63-2, 63-3, 63-4, 64-1, 64-2 (No.2 CLUTCH OIL PRESSURE MALFUNCTION)407
    - 1. DTC Recheck407
  - DTC 65-1 (FRONT AND REAR WHEEL SPEED SIGNAL MALFUNCTION)408
    - 1. DTC Recheck408
  - DTC 66-1 (VS SENSOR NO SIGNAL)409
    - 1. DTC Recheck409
  - DTC 67-1 (FRONT WHEEL SPEED SENSOR NO SIGNAL)410
    - 1. DTC Recheck410
  - DTC 68-1 (No.1 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)411
    - 1. DTC Recheck411
      - 1. DTC Recheck411
      - 2. Clutch Clearance Inspection412
  - DTC 69-1 (No.2 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)412
    - 1. DTC Recheck412
      - 1. DTC Recheck412
      - 2. Clutch Condition Inspection412
  - DTC 71-1, 72-1 (INNER, OUTER MAINSHAFT/COUNTERSHAFT SPEED RATIO FAILURE)412
    - 1. DTC Recheck 1412
      - 1. DTC Recheck 1412
      - 2. DTC Recheck 2413
  - DTC 84-1 (CPU IN THE PCM MALFUNCTION)413
    - 1. DTC Recheck413
      - 1. DTC Recheck413
  - DTC 1-1 (SHIFT PEDAL ANGLE SENSOR (OPTIONAL) MALFUNCTION)413
    - 1. Recheck the DTC413
- SHIFT INDICATOR TROUBLESHOOTING416
  - DTC 9 (CLUTCH LINE EOP SENSOR)416
    - 1. Clutch Line EOP Sensor Input Voltage Inspection416
  - DTC 19 (CKP SENSOR)417
    - 1. CKP Sensor Peak Voltage Inspection at PCM417
      - 1. CKP Sensor Peak Voltage Inspection at PCM417
      - 2. CKP Sensor Peak Voltage Inspection418
  - DTC 21 (SHIFT SPINDLE ANGLE SENSOR)418
    - 1. Shift Spindle Angle Sensor Input Voltage Inspection418
  - DTC 22, 23 (SHIFT SPINDLE OPERATION MALFUNCTION)419
    - 1. Shift Control Motor/Reduction gear condition419
  - DTC 24 (SHIFT CONTROL MOTOR DRIVE CIRCUIT)420
    - 1. Shift Control Motor Line Open Circuit Inspection420
  - DTC 27 (SHIFT DRUM POSITION)421
    - 1. Shift Control Motor/Reduction gear condition421
  - DTC 31 (SHIFT CONTROL MOTOR)422
    - 1. PVB Fuse Inspection422
      - 1. PVB Fuse Inspection422
      - 2. Shift Control Motor Line Open Circuit Inspection422
  - DTC 32 (FAIL SAFE RELAY)423
    - 1. PVB Fuse Inspection423
      - 1. PVB Fuse Inspection423
      - 2. Shift Control Motor Power Supply Voltage Inspection423
  - DTC 37 (IGNITION HOLD RELAY)423
    - 1. SUB PVB Fuse Inspection423
      - 1. SUB PVB Fuse Inspection423
      - 2. PCM (DCT Drive Circuit) Sub Power Voltage Inspection424
  - DTC 41 (N-D SHIFT SWITCH)424
    - 1. N-D Shift Switch Power Input Voltage Inspection424
  - DTC 42 (SHIFT SWITCH)426
    - 1. Shift Switch Power Input Voltage Inspection426
  - DTC 44 (EOT SENSOR)428
    - 1. EOT Sensor Input Line Open Circuit Inspection428
  - DTC 47 or 48 (No.1 or No.2 CLUTCH EOP SENSOR)429
    - 1. Clutch EOP Sensor Input Voltage Inspection429
  - DTC 49 (CLUTCH LINE LOW OIL PRESSURE)431
    - 1. Engine Oil Level Inspection431
  - DTC 51 (TR SENSOR)432
    - 1. TR Sensor Input Voltage Inspection432
  - DTC 52 (NEUTRAL SWITCH)433
    - 1. DTC Recheck433
  - DTC 53 (INNER MAINSHAFT SENSOR SPEED LOW)434
    - 1. Inner Mainshaft Sensor Input Voltage Inspection434
  - DTC 54 (OUTER MAINSHAFT SENSOR SPEED LOW)437
    - 1. Outer Mainshaft Sensor Input Voltage Inspection437
  - DTC 55 (No.1 LINEAR SOLENOID VALVE)439
    - 1. No.1 Linear Solenoid Valve Inspection439
  - DTC 56 (No.2 LINEAR SOLENOID VALVE)440
    - 1. No.2 Linear Solenoid Valve Inspection440
  - DTC 57 (GEARSHIFT MECHANISM/ GEAR POSITION MALFUNCTION)441
  - DTC 58 (No.1 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)441
    - 1. Clutch Condition Inspection441
      - 1. Clutch Condition Inspection441
      - 2. Clutch Oil Line Inspection441
  - DTC 59 (No.2 CLUTCH DOES NOT DISENGAGE; WHEN SHIFTING GEAR)441
  - DTC 61, 62 (No.1 CLUTCH OIL PRESSURE MALFUNCTION)441
    - 1. DTC Recheck441
  - DTC 63, 64 (No.2 CLUTCH OIL PRESSURE MALFUNCTION)442
    - 1. DTC Recheck442
  - DTC 65 (FRONT AND REAR WHEEL SPEED SENSOR SIGNAL MALFUNCTION)443
    - 1. DTC Recheck443
  - DTC 66 (VS SENSOR NO SIGNAL)444
    - 1. DTC Recheck444
  - DTC 67 (FRONT WHEEL SPEED SENSOR NO SIGNAL)445
    - 1. DTC Recheck445
  - DTC 68 (No.1 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)446
    - 1. DTC Recheck446
      - 1. DTC Recheck446
      - 2. Clutch Condition Inspection447
  - DTC 69 (No.2 CLUTCH OPERATION MALFUNCTION; CLUTCH SLIPS)447
    - 1. DTC Recheck447
      - 1. DTC Recheck447
      - 2. Clutch Condition Inspection447
  - DTC 71, 72 (INNER, OUTER MAINSHAFT/COUNTERSHAFT SPEED RATIO FAILURE)447
    - 1. DTC Recheck 1447
      - 1. DTC Recheck 1447
      - 2. DTC Recheck 2448
  - DTC 84 (CPU IN THE PCM MALFUNCTION)448
    - 1. DTC Recheck448
      - 1. DTC Recheck448
  - DTC 1 (SHIFT PEDAL ANGLE SENSOR (OPTIONAL) MALFUNCTION)448
    - 1. DTC Recheck448
- MODE/SHIFT INDICATOR CIRCUIT TROUBLESHOOTING450
- AT/MT MODE SWITCH TROUBLESHOOTING451
  - 1. AT/MT mode switch Power Input Voltage Inspection451
- RIGHT CRANKCASE COVER452
  - REMOVAL452
  - LINEAR SOLENOID VALVE BODY DISASSEMBLY453
  - LINEAR SOLENOID VALVE BODY ASSEMBLY455
  - OIL GUIDE COLLAR REMOVAL/ INSTALLATION457
  - INSTALLATION458
- DUAL CLUTCH460
  - REMOVAL460
  - DISASSEMBLY461
  - CLUTCH CLEARANCE INSPECTION461
  - ASSEMBLY461
  - INSTALLATION462
- PRIMARY DRIVE GEAR/CKP SENSOR ROTOR463
  - REMOVAL463
  - INSTALLATION463
- SHIFT CONTROL MOTOR/REDUCTION GEARS464
  - REMOVAL464
  - INSTALLATION465
- GEARSHIFT LINKAGE467
  - REMOVAL467
  - INSPECTION468
  - INSTALLATION468
- MAINSHAFT SENSOR470
  - REMOVAL/INSTALLATION470
- TR SENSOR470
  - REMOVAL/INSTALLATION470
- SHIFT SPINDLE ANGLE SENSOR471
  - REMOVAL/INSTALLATION471
- CLUTCH EOP SENSOR472
  - REMOVAL/INSTALLATION472
- EOT SENSOR473
  - REMOVAL/INSTALLATION473
- DCT SHIFT PEDAL (OPTIONAL)473
  - REGISTRATION (TO ENABLE THE PEDAL)473
  - REGISTRATION CANCELLATION (TO DISABLE THE PEDAL)474
- CLUTCH INITIALIZE LEARNING (PCM)475
13. ALTERNATOR/STARTER CLUTCH478
- COMPONENT LOCATION479
- SERVICE INFORMATION481
- TROUBLESHOOTING481
  - Starter motor turns, but engine does not turn481
- ALTERNATOR COVER482
  - REMOVAL/INSTALLATION482
- FLYWHEEL484
- STARTER CLUTCH487
- STATOR490
  - REMOVAL490
  - INSTALLATION490
14. CRANKCASE/TRANSMISSION/BALANCER492
- COMPONENT LOCATION493
- SERVICE INFORMATION495
- TROUBLESHOOTING497
- CRANKCASE SEPARATION498
- TRANSMISSION (NC700X/XA/S/SA)499
- TRANSMISSION (NC700XD/SD)508
- BALANCER517
- CRANKCASE ASSEMBLY519
15. CRANKSHAFT/PISTON/CYLINDER524
- COMPONENT LOCATION525
- SERVICE INFORMATION526
- TROUBLESHOOTING527
- CRANKSHAFT528
- MAIN JOURNAL BEARING531
- CRANKPIN BEARING534
- PISTON/CYLINDER537
16. ENGINE REMOVAL/INSTALLATION544
- COMPONENT LOCATION545
- SERVICE INFORMATION547
- ENGINE REMOVAL (NC700X/XA/S/SA)548
- ENGINE REMOVAL (NC700XD/SD)552
- ENGINE INSTALLATION (NC700X/XA/S/ SA)558
- ENGINE INSTALLATION (NC700XD/SD)564
17. FRONT WHEEL/SUSPENSION/STEERING572
- COMPONENT LOCATION573
- SERVICE INFORMATION579
- TROUBLESHOOTING580
- HANDLEBAR581
- FRONT WHEEL591
- FORK596
- STEERING STEM604
- CLUTCH LEVER (NC700X/XA/S/SA)613
  - REMOVAL/INSTALLATION613
18. REAR WHEEL/SUSPENSION614
- COMPONENT LOCATION615
- SERVICE INFORMATION617
- TROUBLESHOOTING618
- REAR WHEEL619
- SHOCK LINKAGE626
- SHOCK ABSORBER627
- SWINGARM629
19. HYDRAULIC BRAKE640
- COMPONENT LOCATION641
- SERVICE INFORMATION644
- TROUBLESHOOTING646
- BRAKE FLUID REPLACEMENT/AIR BLEEDING (NC700X/S)647
  - BRAKE FLUID DRAINING647
  - BRAKE FLUID FILLING/AIR BLEEDING648
- BRAKE FLUID REPLACEMENT/AIR BLEEDING (NC700XA/XD/SA/SD)650
  - BRAKE FLUID DRAINING650
    - LEVER BRAKE LINE650
    - PEDAL (COMBI) BRAKE LINE650
  - BRAKE FLUID FILLING/AIR BLEEDING651
- BRAKE PAD/DISC655
- FRONT MASTER CYLINDER659
- REAR MASTER CYLINDER662
- FRONT BRAKE CALIPER (NC700X/S)665
- FRONT BRAKE CALIPER (NC700XA/ XD/SA/SD)667
- REAR BRAKE CALIPER669
- PARKING BRAKE CALIPER (NC700XD/ SD)671
- BRAKE PEDAL676
  - REMOVAL/INSTALLATION676
- PARKING BRAKE LEVER (NC700XD/ SD)677
20. ANTI-LOCK BRAKE SYSTEM (ABS)682
- ABS SYSTEM LOCATION683
- ABS SYSTEM DIAGRAM684
- SERVICE INFORMATION685
  - GENERAL685
  - TORQUE VALUES685
- ABS CONNECTOR LOCATIONS686
- ABS TROUBLESHOOTING INFORMATION688
- ABS INDICATOR PROBLEM CODE INDEX691
- ABS INDICATOR CIRCUIT TROUBLESHOOTING693
  - ABS INDICATOR DOES NOT COME ON (when the ignition switch turned ON)693
    - 1. Combination Meter Power/ground Line Inspection693
  - ABS INDICATOR STAYS ON (Indicator does not go off when the motorcycle is running, Problem code is not indicated by the retrieval procedure)694
    - 1. Service Check Line Short Circuit Inspection694
- ABS TROUBLESHOOTING696
- WHEEL SPEED SENSOR705
  - AIR GAP INSPECTION705
  - WHEEL SPEED SENSOR REPLACEMENT706
    - FRONT WHEEL SPEED SENSOR REMOVAL/ INSTALLATION706
    - REAR WHEEL SPEED SENSOR REMOVAL/ INSTALLATION707
- PCV709
  - REMOVAL/INSTALLATION709
- DELAY VALVE709
  - REMOVAL/INSTALLATION709
- ABS MODULATOR710
  - REMOVAL/INSTALLATION (NC700XA/ SA)710
  - REMOVAL/INSTALLATION (NC700XD/ SD)712
21. BATTERY/CHARGING SYSTEM714
- SYSTEM LOCATION715
- SYSTEM DIAGRAM715
- SERVICE INFORMATION716
  - GENERAL716
    - BATTERY CHARGING716
    - BATTERY TESTING716
  - SPECIFICATIONS717
- TROUBLESHOOTING718
  - BATTERY IS DAMAGED OR WEAK718
- BATTERY719
- CHARGING SYSTEM INSPECTION720
  - CURRENT LEAKAGE TEST720
  - CHARGING VOLTAGE INSPECTION720
- REGULATOR/RECTIFIER721
- ALTERNATOR CHARGING COIL722
  - CHARGING COIL INSPECTION722
22. LIGHTS/METERS/SWITCHES724
- SYSTEM LOCATION725
- SERVICE INFORMATION726
  - GENERAL726
  - SPECIFICATIONS726
  - TORQUE VALUES726
- TROUBLESHOOTING727
  - SPEED SENSOR/SPEEDOMETER (NC700X/XA/S/SA)727
    - The speedometer operation is abnormal727
- HEADLIGHT728
  - BULB REPLACEMENT (NC700X/XA/ XD)728
  - BULB REPLACEMENT (NC700S/SA/ SD)728
- TURN SIGNAL LIGHT729
  - BULB REPLACEMENT729
  - REMOVAL/INSTALLATION729
- POSITION LIGHT730
  - BULB REPLACEMENT (NC700X/XA/ XD)730
  - BULB REPLACEMENT (NC700S/SA/ SD)730
- BRAKE/TAIL/LICENSE LIGHT731
  - BULB REPLACEMENT731
- COMBINATION METER731
  - SYSTEM INSPECTION (NC700X/XA/S/ SA)731
  - SYSTEM INSPECTION (NC700XD/SD)732
  - REMOVAL/INSTALLATION (NC700X/ XA/XD)732
  - REMOVAL/INSTALLATION (NC700S/ SA/SD)732
  - POWER/GROUND LINE INSPECTION733
  - TXD/RXD LINE INSPECTION734
  - COMBINATION METER DIGITAL CLOCK SET PROCEDURE737
- SPEEDOMETER/VS SENSOR739
  - SYSTEM INSPECTION (NC700X/XA/S/ SA)739
  - SYSTEM INSPECTION (NC700XD/SD)739
  - VS SENSOR SIGNAL LINE INSPECTION (NC700X/XA/S/SA)740
  - VS SENSOR REMOVAL/ INSTALLATION741
- TACHOMETER741
  - SYSTEM INSPECTION741
- HIGH COOLANT TEMPERATURE INDICATOR/ECT SENSOR741
  - SYSTEM INSPECTION741
  - ECT SENSOR UNIT INSPECTION742
- ENGINE OIL PRESSURE INDICATOR/ EOP SWITCH742
  - SYSTEM INSPECTION742
  - EOP SWITCH LINE INSPECTION743
  - EOP SWITCH REMOVAL/ INSTALLATION743
- FUEL LEVEL SENSOR744
  - FUEL LEVEL SENSOR INSPECTION744
  - FUEL METER INSPECTION744
- PARKING BRAKE INDICATOR/SWITCH (NC700XD/SD)745
  - SYSTEM INSPECTION745
  - PARKING BRAKE SWITCH INSPECTION745
  - PARKING BRAKE SWITCH REMOVAL/ INSTALLATION746
- IGNITION SWITCH747
  - INSPECTION747
  - REMOVAL/INSTALLATION747
- HANDLEBAR SWITCHES748
  - RIGHT HANDLEBAR SWITCH748
  - LEFT HANDLEBAR SWITCHES748
- BRAKE LIGHT SWITCH749
  - FRONT749
  - REAR749
- CLUTCH SWITCH (NC700X/XA/S/SA)749
- NEUTRAL SWITCH750
  - INSPECTION (NC700X/XA/S/SA)750
  - INSPECTION (NC700XD/SD)750
  - REMOVAL/INSTALLATION (NC700X/ XA/S/SA)751
  - REMOVAL/INSTALLATION (NC700XD/ SD)751
- SIDESTAND SWITCH751
  - INSPECTION751
  - REMOVAL/INSTALLATION752
- HORN752
  - INSPECTION752
  - REMOVAL/INSTALLATION753
- TURN SIGNAL/HAZARD RELAY753
  - SYSTEM INSPECTION753
    - 1. Battery Power Source Line Open Circuit Inspection753
  - REMOVAL/INSTALLATION755
23. IMMOBILIZER SYSTEM (HISS)756
- SYSTEM LOCATION757
- SYSTEM DIAGRAM757
- SERVICE INFORMATION758
  - GENERAL758
- KEY REGISTRATION PROCEDURES758
- DIAGNOSTIC CODE INDICATION761
  - DIAGNOSTIC CODE762
- TROUBLESHOOTING763
- HISS INDICATOR765
  - INSPECTION765
    - POWER INPUT LINE INSPECTION765
    - TXD/RXD LINE INSPECTION765
- ECM (NC700X/XA/S/SA)/PCM (NC700XD/SD)766
  - INSPECTION766
- IMMOBILIZER RECEIVER767
24. WIRING DIAGRAM770
INDEX771

Brand	Honda
Model	NC700 2012
Category	Motorcycle
Language	English

Honda NC700 2012 User Manual

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Honda NC700 2012 Specifications

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