19-22
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HYDRAULIC BRAKE
DISASSEMBLY/ASSEMBLY
Disassemble and assemble the front master cylinder as
following the illustration.
• Be careful not to damage the boot.
• When removing and installing the snap ring, use the
special tool.
• Replace the piston and cups as a set.
• Apply brake fluid to the master piston and cups.
• Apply brake fluid to the master cylinder inside.
• Do not allow the piston cup lips to turn inside out.
• Make sure the snap ring is firmly seated in the
groove.
• Align the brake light switch boss and master cylinder
hole.
• Apply 0.10 g (0.004 oz) of silicone grease to the
brake lever sliding surface and lever-to-master
piston contacting area.
• Apply 0.10 g (0.004 oz) of silicone grease to the
brake lever pivot bolt sliding surface.
TOOL:
Snap ring pliers 07914-SA50001
SNAP RING
RESERVOIR COVER
DIAPHRAGM
MASTER PISTON
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
BOOT
SPRING
SCREWS
SET PLATE
MASTER CYLINDER
1.2 N·m (0.1 kgf·m, 0.9 lbf·ft)
BRAKE LIGHT SWITCH
5.9 N·m (0.6 kgf·m, 4.4 lbf·ft)
BRAKE LEVER
CUPS
WASHER