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All in One Printer
KM-3060
Kyocera KM-3060 Service Manual
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Safety precautions
This booklet provid
es safety warni
ngs and precautio
ns for our
service pers
onnel to ensu
re the safety
of
their customers, th
eir machines as well
as themselv
es during maintenan
ce activities. Service personnel
are advised to read this booklet ca
refully to familiarize themselves
with the warnings and precautions
described here before engag
ing in maintenance activities.
4
6
Table of Contents
Default Chapter
1
Service Manual
1
Revision History
3
Safety Precautions
5
Safety Warnings and Precautions
6
Installation Precautions
7
Precautions for Maintenance
8
Miscellaneous Precautions
9
Table of Contents
11
Specifications
15
Parts Names
17
Machine View
17
Operation Panel
17
Operation Panel
18
Machine Cross Section
19
1-2 Installation
21
Installation Environment
21
Installation Dimensions
21
Unpacking and Installation
22
Installation Procedure
22
Moving the Machine
23
Unpacking
24
Remove the Eject Spacer and Tapes
25
Install the Optional Paper Feeder
26
Release the Scanner Pins
26
Release of Cassette Lift Plate
26
Load Paper
27
Install the Toner Container
28
Install the Waste Toner Box
29
Install the Optional Original Cover or the DP
29
Install Other Optional Devices
29
Installing Toner
30
Output an Own-Status Report (Maintenance Item U000)
30
Exit Maintenance Mode
30
Make Test Copies
30
Setting Initial Copy Modes
31
Installing the Key Counter (Option)
32
Installing the Expanded Memory (Option)
35
Maintenance Mode
37
Executing a Maintenance Item
37
Maintenance Modes Item List
38
Contents of the Maintenance Mode Items
41
U000 Outputting an Own-Status Report
41
Event Log
41
U000 Detail of Event Log
42
Service Status Page
45
Detail of Service Status Page
47
U001 Exiting the Maintenance Mode
48
U002 Setting the Factory Default Data
48
U003 Setting the Service Telephone Number
49
U004 Displaying the Machine Number
49
U005 Copying Without Paper
49
U019 Displaying the ROM Version
50
U020 Initializing All Data
51
U021 Initializing Counters and Mode Settings
52
U022 Initializing Backup Memory
52
U024 HDD Formatting
53
U030 Checking Motor Operation
53
U031 Checking Switches for Paper Conveying
54
U032 Checking Clutch Operation
54
U033 Checking Solenoid Operation
55
U034 Adjusting the Print Start Timing
56
U034 Center Line Adjustment
57
U034 Trailing Edge Registration Adjustment
58
U035 Setting the Printing Area for Folio Paper
58
U051 Adjusting the Deflection in the Paper
59
U053 Setting the Adjustment of the Motor Speed
60
U055 Setting the Motor Periodic Drive
61
U059 Setting Fan Mode
61
U061 Turning the Exposure Lamp on
62
U063 Adjusting the Shading Position
62
U065 Adjusting the Scanner Magnification
63
U066 Adjusting the Scanner Leading Edge Registration
64
U067 Adjusting the Scanner Center Line
65
U068 Adjusting the Scanning Position for Originals from the DP
66
U070 Adjusting the DP Magnification
67
U071 Adjusting the DP Scanning Timing
68
U071 Adjustment: Trailing Edge Registration
69
U072 Adjusting the DP Center Line
70
U073 Checking Scanner Operation
71
U074 Adjusting the DP Input Light Luminosity
72
U080 Setting the Economy Mode
72
U081 Adjusting the Correct Exposure
73
U087 Setting DP Reading Position Modification Operation
73
U089 Outputting a MIP-PG Pattern
74
U093 Setting the Exposure Density Gradient
75
U093 Setting: Density in Photo Mode
76
U099 Adjusting Original Size Detection
76
U099 Setting Detection Sensor Threshold Value
77
U100 Setting the Main High Voltage
77
U101 Setting the Other High Voltages
78
U110 Checking the Drum Count
78
U114 Setting Separation Charger Mode
79
U117 Checking the Drum Number
80
U118 Displaying the Drum History
80
U130 Initial Setting for the Developing Unit
80
U135 Checking Toner Motor Operation
81
U144 Setting Toner Loading Operation
82
U150 Checking Sensors for Toner
82
U157 Checking/Clearing the Developing Drive Time
83
U158 Checking the Developing Count
83
U161 Setting the Fuser Control Temperature
83
U163 Resetting the Fuser Problem Data
84
U167 Checking/Clearing the Fuser Counts
84
U193 Setting the Fuser Drive Control
84
U199 Checking the Fuser Temperature
85
U200 Turning All Leds on
85
U201 Initializing the Touch Panel
85
U202 Setting the KMAS Host Monitoring System
86
U203 Checking DP Operation
86
U204 Setting the Presence or Absence of a Key Card or Key Counter
87
U207 Checking the Operation Panel Keys
87
U220 Setting the Trial Functions
88
U221 Setting the USB Host Lock Function
89
U233 Limiting Job Separator Output
89
U236 Setting the Limit for the Ejection Section of the Built-In Finisher
90
U243 Checking the Operation of the DP Motors
90
U244 Checking the DP Switches
91
U245 Checking Messages
91
U246 Setting the Finisher
92
U247 Setting the Paper Feed Device
92
U250 Setting the Maintenance Cycle
93
U251 Checking/Clearing the Maintenance Count
93
U252 Setting the Destination
94
U253 Switching between Double and Single Counts
94
U260 Selecting the Timing for Copy Counting
95
U265 Setting OEM Purchaser Code
95
U285 Setting Service Status Page
95
U324 Setting the Main Charger Cleaning Indication
96
U326 Setting the Black Line Cleaning Indication
96
U328 Side Ejection Setting
97
U332 Setting the Size Conversion Factor
97
U339 Setting the Drum Heater ON/OFF
97
U341 Specific Paper Feed Location Setting for Printing Function
98
U342 Setting the Ejection Restriction
98
U343 Switching between Duplex/Simplex Copy Mode
99
U345 Setting the Value for Maintenance Due Indication
99
U402 Adjusting Margins of Image Printing
100
U403 Adjusting Margins for Scanning an Original on the Platen
101
U404 Adjusting Margins for Scanning an Original from the DP
102
U407 Adjusting the Leading Edge Registration for Memory Image Printing
103
U411 Adjusting the Scanner Automatically
104
U411 Method: DP
105
U411 Error Codes
106
U425 Setting the Target
107
U510 Setting the Enterprise Mode
108
U901 Checking/Clearing Copy Counts by Paper Feed Locations
109
U903 Checking/Clearing the Paper Jam Counts
109
U904 Checking/Clearing the Service Call Counts
110
U905 Checking/Clearing Counts by Optional Devices
111
U906 Resetting Partial Operation Control
111
U908 Checking the Total Counter Value
112
U910 Clearing the Black Ratio Data
112
U911 Checking/Clearing Copy Counts by Paper Sizes
112
U920 Checking the Copy Counts
113
U927 Clearing the All Copy Counts and Machine Life Counts (One Time Only)
113
U928 Checking Machine Life Counts
114
U931 Setting the Automatic Toner Install
114
U933 Setting the Fax Backup Kit
115
U935 Relay Board Maintenance
116
U942 Setting of Deflection for Feeding from DP
116
U984 Checking the Developing Unit Number
117
U985 Displaying the Developing Unit History
117
U989 HDD Scandisk
117
U990 Checking/Clearing the Time for the Exposure Lamp to Light
117
U991 Checking the Scanner Count
118
U993 Outputting a VTC-PG Pattern
118
User Management
119
Using the User Management Mode
119
Common Settings
120
Copy Settings
123
Sending Settings
124
Document Box/Removable Memory Settings
124
Printer Settings
125
Emulation
125
Resolution
125
Ecoprint
125
Network Setup
126
Printing Reports/Sending Notice
127
Adjustment/Maintenance
127
Date/Timer
128
Editing Destination (Address Book/Adding One-Touch Keys)
129
User Login Administration
130
Job Accounting
131
Adding an Account
131
Restricting the Use of the Machine
131
Applying Limit of Restriction
131
Counting by Paper Size
132
Printing an Accounting Report
132
1-4 Troubleshooting
133
Paper Misfeed Detection
133
Paper Misfeed Indication
133
Paper Misfeed Detection Conditions
134
Paper Misfeeds
141
List of System Errors
150
Partial Operation Control
150
Self-Diagnostic Function
150
Measures against the Service Codes Detecting Fuser Problems
151
Self Diagnostic Codes
151
Image Formation Problems
164
No Image Appears (Entirely White)
164
No Image Appears (Entirely White)
165
No Image Appears (Entirely Black)
165
Image Is too Light
166
Background Is Visible
166
A White Line Appears Longitudinally
166
A Black Line Appears Longitudinally
167
A Black Line Appears Laterally
167
One Side of the Copy Image Is Darker than the Other
167
Black Dots Appear on the Image
167
Image Is Blurred
168
The Leading Edge of the Image Is Consistently Misaligned with the Original
168
The Leading Edge of the Image Is Sporadically Misaligned with the Original
168
Paper Creases
168
Offset Occurs
169
Image Is Partly Missing
169
Fusing Is Poor
169
Image Is out of Focus
169
Image Center Does Not Align with the Original Center
170
Electric Problems
171
Mechanical Problems
175
Send Error Code
177
Scan to SMB Error Codes
177
Scan to FTP Error Codes
178
Scan to E-Mail Error Codes
179
Network Twain Error Codes
180
Software Trouble Error Codes
180
Precautions for Assembly and Disassembly
181
Drum
181
Toner
181
How to Tell a Genuine Kyocera Mita Toner Container
182
Paper Feed Section
183
Detaching and Refitting the Forwarding, Paper Feed and Separation Pulleys
183
Removing the Forwarding Pulley
183
Removing the Paper Feed Pulley
184
Removing the Separation Pulley
184
Detaching and Refitting the MP Separation, MP Paper Feed and MP Forwarding Pulleys
186
Removing the MP Separation Pulley
189
Removing the MP Paper Feed Pulley
190
Removing the MP Forwarding Pulley
192
Optical Section
195
Detaching and Refitting the Exposure Lamp
195
Detaching and Refitting the Scanner Unit
199
Detaching and Refitting the Scanner Wires
203
Fitting the Scanner Wires
205
Detaching and Refitting the ISU (Reference)
208
Detaching and Refitting the Laser Scanner Unit
210
Adjusting the Position of the ISU (Reference)
214
Drum Section
215
Detaching and Refitting the Drum Unit
215
Detaching and Refitting the Main Charger Unit
217
Detaching and Refitting the Drum Separation Claws
218
Developing Section
219
Detaching and Refitting the Developing Unit
219
Transfer Section
220
Detaching and Refitting the Transfer Roller Unit
220
Fuser Section
221
Detaching and Refitting the Fuser Unit
221
Detaching and Refitting the Heat Roller Separation Claws
224
Detaching and Refitting the Press Roller
225
Detaching and Refitting the Fuser Heater
227
Detaching and Refitting the Heat Roller
229
Detaching and Refitting the Fuser Thermistor 1
230
Detaching and Refitting the Fuser Thermistor 2
231
Detaching and Refitting the Fuser Thermostats 1 and 2
232
Adjusting Front Position of the Fuser Unit (Adjusting Lateral Squareness)
234
Detaching and Refitting the Engine PWB
235
Pwbs
235
Detaching and Refitting the Ozone Filter 1
237
Others
237
Detaching and Refitting the Ozone Filter 2
238
Detaching and Refitting the Hard Disk
239
1-6 Requirements on PWB Replacement
241
Upgrading the Firmware
241
Adjustment-Free Variable Resistors (VR)
241
Remarks on Engine PWB Replacement
242
Remarks on Main PWB Replacement
242
Cassette Paper Feed Section
243
Cassette Paper Feed Section Block Diagram
244
MP Tray Paper Feed Section
245
Main Charging Section
246
Optical Section Components
247
Image Scanner Section
247
Image Scanner Section Block Diagram
248
Laser Scanner Section
249
Laser Scanner Section Block Diagram
250
Developing Section Description
251
Developing Section Block Diagram
252
Single Component Developing System
253
Transfer and Separation Sections
254
Cleaning and Charge Erasing Sections
255
Fuser Section Description
256
Fuser Section Block Diagram
257
Eject and Switchback Sections
258
Duplex Section
259
Duplex Section Block Diagram
260
Paper Conveying Operation in Duplex Copying
261
Electrical Parts Layout - Pwbs
263
Electrical Parts Layout - Switches and Sensors
265
Electrical Parts Layout - Motors
267
Electrical Parts Layout - Clutches and Solenoids
269
Other Electrical Components Layout
270
Power Source PWB
271
Engine PWB
274
Main PWB
283
Main Operation Unit PWB
287
Maintenance Parts List
291
Maintenance Kits
292
Periodic Maintenance Procedures
293
Chart of Image Adjustment Procedures
297
General Wiring Diagram
299
Installation Guide for Document Processor
300
Supplied Parts
301
Precautions
302
Installation Procedure
302
Installing the DP
302
Attaching the Original Mat
303
Connecting the Signal Cable
304
Adhering the Labels
304
Checking the Operation
306
Checking Image from the DP
307
Checking the Angle of Leading Edge
308
Adjusting the DP
309
Checking the Angle of Trailing Edge
311
Checking the Magnification
315
Adjusting the DP Magnification
315
Checking the Leading Edge Timing
317
Adjusting the DP Leading Edge Timing
317
Checking the Center Line
319
Adjusting the DP Center Line
319
Automatic Adjustment Using the Original for Adjustment
321
Adjusting the DP Open/Close Angle
322
Installation Guide for Paper Feeder
323
Precautions for Paper Feeder Installation
326
Installing the Paper Feeder
327
Adjusting the Height
330
Attaching the Stays (for 110V, 120 V, and 220-240 V Specifications)
330
To Check the Center Line
331
Installation Guide for Document Finisher
334
Document Finisher Installation Procedure
337
Fitting and Adjusting the Guide Rail
341
Adjusting the Height of the Document Finisher
343
Operation Check
346
Installation Guide for Built-In Finisher
347
Attaching the Sub Staple Cover
351
Installing the Paper Conveying Unit
352
Releasing the Lever Holding Plate
353
Installing the Finisher Process Table
353
Attaching the Upper Left Cover
355
Installing the Staple Cover
355
Attaching the Finisher Tray
356
Attaching the Staple Cartridge
357
Adhering the Blindfold Seal
357
Installation Guide for Job Separator
359
Installing the Job Separator
363
Attaching the LED PWB Unit
365
Installing the Job Separator Tray
365
Installing the Left Front Cover
367
Installation Guide for FAX System (M)
369
Install the FAX Circuit Board
372
Install the Ferrite Core
373
Connect the MFP to the Telephone Line
373
Connect the MFP to the Separate Phone
374
Attach the Alphabet Labels
376
Attach the FAX Operation Section Label
377
Attach the JATE Label (for 100 V Model Only)
378
Attach the Approval Label (for Australian/New Zealand Model Only)
379
Install the Dual FAX
380
Secure the Modular Connector Cable
383
Initialize the FAX Circuit Board
384
Installation Guide for Data Security Kit (C)
385
Installation Guide for UG-30
388
Other manuals for Kyocera KM-3060
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241 pages
Advanced Operation Guide
312 pages
5
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Kyocera KM-3060 Specifications
General
Brand
Kyocera
Model
KM-3060
Category
All in One Printer
Language
English
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