Name: Mitsubishi M80 series
Brand: Mitsubishi
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M800S/M80/E80 Series Connection and Setup Manual

5 Installation

215

IB-1501269-J

[FCU8-EX703]

(1) Remove the cover of FCU8-EX703.

(2) Insert FCU8-EX561/EX563/EX564/EX565/EX568 into FCU8-EX703.

(3) Close the cover of FCU8-EX703.

(4) Remove the cover on the back side of control unit.

(5) Fix FCU8-EX703 to the control unit with three screws of M3 x 25.

Table of Contents30
System Basic Configuration38
System Basic Configuration Drawing39
General Connection Diagram40
General Connection Diagram [M800S]41
General Connection Diagram [M80]43
General Connection Diagram [E80]47
Connecting a Spindle Drive Unit47
Connecting a Pulse-Controlled Inverter49
List of Configuration52
Control Unit [M800S]53
Control Unit [M80]53
Control Unit [E80]53
Display Unit [M800S]54
Display Unit [M80]54
Display Unit [E80]54
Keyboard Unit [M800S]55
Keyboard Unit [M80]55
Keyboard Unit [E80]55
Operation Panel I/O Unit56
Remote I/O Unit [M800S/M80]57
Remote I/O Unit [E80]58
Function Expansion Unit [M80]58
Communication Expansion Unit58
Manual Pulse Generator59
Synchronous Feed Encoder59
MITSUBISHI CNC Machine Operation Panel [M800S/M80]59
MITSUBISHI CNC Machine Operation Panel [E80]60
Handy Terminal60
Cable Connector Sets60
Thermistor Sets61
Genuine Memory Card61
Durable Parts61
Replacements61
List of Cables62
System Type63
General Specifications64
Environment Conditions [M800S]65
Installation Environment Conditions65
24VDC Stabilized Power Supply Selecting Conditions68
Environment Conditions [M80]69
Installation Environment Conditions69
24VDC Stabilized Power Supply Selecting Conditions72
Environment Conditions [E80]73
Installation Environment Conditions73
24VDC Stabilized Power Supply Selecting Conditions76
Control Unit [M800S]77
Fcu8-Mu542 / Fcu8-Ma542 / Fcu8-Mu541 / Fcu8-Ma54177
Control Unit [M80]89
Fcu8-Mu511 / Fcu8-Mu512 / Fcu8-Mu501 / Fcu8-Mu50289
Control Unit [E80]92
Fcu8-Mu513 / Fcu8-Mu51492
Display Unit [M800S]96
Type (FCU8-DU141-31)96
15-Type (FCU8-DU181-31)98
Precautions100
Display Unit [M80]101
Type (FCU8-DU121-12)101
Type (FCU8-DU141-32)103
15-Type (FCU8-DU181-32)105
Precautions107
Display Unit [E80]108
Type (FCU8-DU121-13)108
Precautions109
Keyboard Unit110
Keyboard for 8.4-Type Display Unit (FCU8-KB026)111
Keyboard for 8.4-Type Display Unit (FCU8-KB028)112
Keyboard for 8.4-Type Display Unit (FCU8-KB029)113
Keyboard for 10.4-Type Display Unit (FCU8-KB041)114
Keyboard for 10.4-Type Display Unit (FCU8-KB046)115
Keyboard for 10.4-Type Display Unit (FCU8-KB047)116
Keyboard for 10.4-Type Display Unit (FCU8-KB048)117
Keyboard for 15-Type Display Unit (FCU8-KB083)118
Keyboard for 8.4-Type Display Unit (FCU8-KB024)119
Keyboard for 8.4-Type Display Unit (FCU8-KB025)120
Operation Panel I/O Unit121
List of Units121
Fcu8-Dx731 / Fcu8-Dx750 / Fcu8-Dx760 / Fcu8-Dx761 / Fcu8-Dx834122
Remote I/O Unit148
List of Units148
Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408 / Fcu8-Dx409149
Function Expansion Unit189
Functional Safety Expansion Unit (FCU8-EX133)189
Communication Expansion Unit190
CC-Link (FCU8-EX561)190
Profibus-Dp (Fcu8-Ex563)193
CC-Link IE Field (FCU8-EX564)196
Ethernet/Ip (FCU8-EX565)199
FL-Net (FCU8-EX568)202
Option Relay Unit (FCU8-EX702)205
Option Relay Unit (FCU8-EX703)206
Manual Pulse Generator207
Manual Pulse Generator (UFO-01-2Z9)207
Manual Pulse Generator (HD60C)208
Synchronous Feed Encoder209
Synchronous Feed Encoder (OSE-1024-3-15-68)209
MITSUBISHI CNC Machine Operation Panel211
Main Panel a , B211
(Fcu8-Kb921 / Fcu8-Kb922 / Fcu8-Kb925 , Fcu8-Kb923 / Fcu8-Kb924 / Fcu8-Kb926)211
Sub Panel a (FCU8-KB931 / FCU8-KB941)217
Handy Terminal222
Thermistor226
Thermistor(Pt3C-51F-M2)226
Exclusive SD Cards for MITSUBISHI CNC227
Specifications and Precautions of USB/SD/LAN Interface228
USB Interface (Memory I/F Card)228
SD Interface (Memory I/F Card)229
LAN Interface (Control Unit)229
Installation230
Heat Radiation Countermeasures231
Noise Countermeasures234
Connection of Frame Ground (FG)234
Shield Clamping of Cables235
Connecting Spark Killers236
Lightning Surge Protection Countermeasure237
Unit Installation238
Display Unit238
Keyboard Unit241
Operation Panel I/O Unit247
Remote I/O Unit248
Functional Safety Expansion Unit250
Communication Expansion Unit251
MITSUBISHI CNC Machine Operation Panel253
Precautions for Connecting256
Precautions for Wiring257
Precautions When Connecting/Disconnecting Cables257
Precautions for Using Optical Communication Cable260
Precautions for Connecting 24V Power Supply261
Turning the Power ON/OFF262
Connection of Control Unit264
Control Unit Connection System Drawing265
Connecting with Power Supply266
Connecting with Emergency Stop Signal267
Connecting with Operation Panel I/O Unit270
Connecting with Remote I/O Unit271
Connecting with Drive Unit272
Connecting with Drive Unit MDS-E/EH Series273
Connection of Optical Communication Cables273
Drive Unit Arrangement276
Connecting with Drive Unit MDS-EM/EMH Series277
Connecting with Drive Unit MDS-EJ/EJH Series279
Connecting with Pulse-Controlled Inverter [E80]280
Connecting with RS-232C Device282
Connecting with Skip Signal (Sensor)283
Connecting with Manual Pulse Generator285
Handle Numbers286
Connecting with Synchronous Feed Encoder287
Connecting I/O Device Via Communication Expansion Unit288
Connecting I/O Device Via CC-Link289
Connecting I/O Device Via PROFIBUS-DP292
Connecting I/O Device Via CC-Link IE Field293
Connecting I/O Device Via Ethernet/Ip294
Connecting I/O Device Via FL-Net295
Connection of Keyboard Unit296
Keyboard Unit Connection System Drawing297
Connecting with Operation Panel I/O Unit297
Connection of Operation Panel I/O Unit298
Operation Panel I/O Unit Connection System Drawing299
Connecting with Power Supply300
Connecting with Frame Ground301
Connecting with Control Unit303
Connecting with Keyboard Unit303
Connecting with Remote I/O Unit304
Connecting with Manual Pulse Generator (MPG)305
Handle Numbers307
Connecting with Machine Operation Panel308
Wiring for 24V Common Input309
Wiring for 0V Common Input311
Wiring for Source Type Output313
Example of Wiring CJ42 (FCU8-DX760)316
Connection with the Scan Input Signal (FCU8-DX834)317
Connection with the Scan Output Signal (FCU8-DX834)318
Connecting with Analog Output Signal (FCU8-DX731)319
Connecting with Analog I/O Signal (FCU8-DX761)320
Connection of Remote I/O Unit322
Remote I/O Unit Connection System Drawing323
Connecting with Power Supply324
Connecting with Frame Ground326
Connecting with Control Unit327
Connecting with Operation Panel I/O Unit328
Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)329
Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)334
Connecting with Safety Machine Control Signal (FCU8-DX651)342
Connecting with Analog I/O Signal (FCU8-DX202)344
Connecting with Thermistor (FCU8-DX408)346
Connecting with Multi-Analog Input Signal (FCU8-DX409)349
Connection of Manual Pulse Generator358
Manual Pulse Generator Connection System Drawing359
Connecting with Control Unit360
Connecting with Operation Panel I/O Unit360
Connection of Synchronous Feed Encoder362
Synchronous Feed Encoder Connection System Drawing363
Connecting with Control Unit363
Connection of MITSUBISHI CNC Machine Operation Panel364
Machine Operation Panel Connection System Drawing365
Connecting with Power Supply366
Connecting with Frame Ground367
Connecting with Operation Panel I/O Unit367
Connecting Emergency Stop Switch368
Connecting with Sub Panel368
Software Interface371
Connection of Handy Terminal376
Handy Terminal Connection System Drawing377
Connecting with Control Unit377
Cable378
Symbols for Writing Cable Drawings379
Cable Relating to NC380
FCUA-R050/R054 Cable380
G071 Cable381
G123 Cable381
G430 Cable382
G460 Cable383
J010 Cable384
J012 Cable384
J020/J021/J022 Cable385
J023/J024/J025 Cable386
J026/J027 Cable387
J030/J031 Cable388
J070/J071 Cable389
J100 Cable390
J120 Cable391
J121 Cable391
J210 Cable392
J221 Cable393
J224 Cable394
J225 Cable395
J303 Cable395
J350 Cable396
J351 Cable396
J460 Cable397
J461 Cable397
R2-TM Terminator Connector398
Cable Relating to Drive Unit399
Cable Wire and Assembly399
CNP2E-1 Cable400
CNP3EZ-2P/CNP3EZ-3P Cable401
CNV2E-8P/CNV2E-9P Cable402
CNV2E-D Cable403
CNV2E-HP Cable403
DG30 Cable404
G380 Cable404
J395 Cable405
J396 Cable406
MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable407
MR-BT6V2CBL Cable407
MR-D05UDL3M-B Cable408
MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable408
SH21 Cable409
List of Cable Connector Sets410
Setup Outline412
Hardware Configuration413
Flow of Initial Setup415
Setting the Hardware418
Setting Drive Unit MDS-E/EH Series419
Setting the Rotary Switch419
Setting DIP Switch420
Setting Drive Unit MDS-EM/EMH Series421
Setting the Rotary Switch421
Setting Drive Unit MDS-EJ/EJH Series422
Setting the Rotary Switch422
Setting the DIP Switch423
Setting up Without Connecting to the Motor/Drive Units at the Startup of Drive Unit424
Connecting the Batteries425
Control Unit Battery425
Servo Drive Unit Battery427
Connecting and Setting the Remote I/O Unit430
Outline of the Remote I/O Unit430
Connection and Station No. Setting on Remote I/O Unit432
Station No. Setting When Using Multiple Remote I/O Units435
PLC Device Assignment of Digital Signal (DI/DO)439
Fixed Device Assignment440
Arbitrary Device Assignment441
Thermistor Input Interface445
Initializing the NC Internal Data (SRAM)446
Setting up with M80/M800S SETUP INSTALLER448
Activate M80/M800S SETUP INSTALLER450
Install Custom Screen452
Install Start-Up Screen453
Install APLC C Language Module454
Install User Cycle455
Setting the Parameters and Date/Time456
Selecting the NC System Type and Displayed Language457
Setting the Parameters for the System Specifications458
Setting the Parameters for the Machine Specifications459
Setting Date and Time461
Sequence Program Writing462
Writing Sequence Program Using the SD Card463
Setting the Ethernet Communication463
Confirming the IP Address for CNC463
Setting the IP Address for PC Side463
Connecting the Control Unit and a Personal Computer465
Setting the Communication with GX Developer466
Setting the Parameters on GX Developer468
Parameter Setting Screen468
Setting the Number of Device Points469
Setting the Number of Common Pointer Points470
Setting the Program Execution Order471
Writing a Sequence Program with GX Developer472
Writing a Sequence Program to ROM with GX Developer474
Setting the Communication with GX Works2475
Setting the Parameters on GX Works2476
Parameter Setting Screen476
Setting Device Points477
Setting Common Pointer no478
Setting Program Executing Order479
Writing a Sequence Program with GX Works2480
Writing a Sequence Program to ROM with GX Works2483
Setting the PLC Parameters484
Confirming the Basic Operation486
Checking Inputs/Outputs and Alarms487
Confirming Manual Operation488
Using the Manual Pulse Generator488
Using JOG Feed488
Servo Simplified Adjustment489
First Measure against Vibration489
NC Analyzer2490
Setting the Position Detection System492
Adjusting the Absolute Position Detection System493
Basic Position Alignment Method I494
Basic Position Alignment Method II497
Machine End Stopper Method: Automatic Initialization499
Machine End Stopper Method: Manual Initialization503
Dog-Type506
Setting the Grid Interval and the Reference Encoder for Grid Interval507
Precautions Common for the Initilization Operation507
Precautions Common for the Dogless-Type Absolute Position Encoder508
Adjustment of Reference Position Return in Relative Position Detection System509
Dog-Type Reference Position Return Operation509
Dog-Type Reference Position Return Adjustment Procedures510
Setting the Tool Entry Prohibited Range516
Stroke End (H/W OT)517
Stored Stroke Limit (S/W OT)518
Outline518
Stored Stroke Limit I521
Stored Stroke Limit II522
Stored Stroke Limit IB524
Stored Stroke Limit IC525
Movable Range During Inclined Axis Control526
Stored Stroke Limit for Rotation Axis527
Changing the Area for the Stored Stroke Limit I527
Precautions528
Setting the Machine Error Compensation530
Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation531
Outline531
Setting Compensation Data533
Setting Method535
Using a Linear Axis as Basic Axis535
Using a Rotary Axis as Basic Axis537
Bidirectional Pitch Error Compensation538
Outline538
Setting Method539
When the Basic Axis Is a Linear Axis539
When the Basic Axis Is a Rotary Axis542
Setting the Position Switches544
Outline545
Setting and Operation Examples of Dog1 and Dog2546
Canceling the Position Switch547
Setting the Backlash Compensation548
Backlash Compensation549
Backlash Compensation II550
Enabling Conditions for Backlash Compensation II551
Procedure of Setting Backlash Compensation II551
Setting the Backlash Compensation II Acceleration Rate551
Setting Compensation Amount of Backlash Compensation II552
Precautions for Setting Parameters553
Confirming the Spindle Operation556
In Manual Operation (with Manual Numerical Command)557
In MDI Operation558
Confirming the Rotation Speed558
Setting the Handy Terminal560
Inputting the Data from a Personal Computer561
Inputting the Data from NC564
Setting the Deceleration Check566
Function567
Deceleration Check Method569
Deceleration Check for Opposite Direction Movement Reversal571
Parameter572
Relation with Other Functions574
Precautions575
Adjust S-Analog Screen576
Adjustment Preparations578
Performing Automatic Adjustments578
Performing Manual Adjustments579
Device Open Parameter Screen582
SRAM Open Parameter Screen588
Data Backup and Restoration594
All Backup596
All Restoration598
Appx.1: Setting the System Lock600
Setting the Encryption Key601
Setting of Expiration Date602
Display of Time Limit Warning and Alarm Notification603
Caution603
Appx.2: Protection Setting604
Protect Setting Screen605
Returning the Password to the Non-Input State (Operation Level 0 to 3)608
Changing the Operation Level to One of 4 to 6608
Changing the Password609
Clearing the Password610
Changing the Protection Level611
Saving the Protection Level Setting611
Appx.3: Displaying Original Logo on Standard Screen612
Appx.4: EMC Installation Guidelines614
Introduction615
EMC Directives615
EMC Measures616
Panel Structure616
Measures for Control Panel Body616
Measures for Door617
Measures for Power Supply617
Measures for Wiring in Panel618
Precautions for Wiring in Panel618
Shield Treatment of Cables619
EMC Countermeasure Parts620
Shield Clamp Fitting620
Ferrite Core621
Surge Absorber622
Selection of Stabilized Power Supply624
Appx.5: Restrictions for Lithium Batteries626
Restriction for Packing627
Target Products627
Handling by User628
Reference628
Products Information Data Sheet (er Battery)629
Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation631
California Code of Regulation "Best Management Practices for Perchlorate Materials631
Restriction Related to EU Battery Directive632
Important Notes632
Information for End-User632
Appx.6: Precautions for Compliance to Ul/C-UL Standards634

Mitsubishi M80 series User Manual

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Mitsubishi M80 series Specifications

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Brand	Mitsubishi
Model	M80 series
Category	Control Unit
Language	English