Commissioning Manual
4 01/2017
Table of contents
Preface .................................................................................................................................................................. 2
1 Safety instructions .................................................................................................................................................11
1.1 Fundamental safety instructions ........................................................................................................... 11
1.1.1 General safety instructions .................................................................................................................... 11
1.1.2 Handling electrostatic sensitive devices (ESD) ..................................................................................... 15
1.1.3 Industrial security .................................................................................................................................. 15
1.1.4 Residual risks of power drive systems .................................................................................................. 16
1.2 Carrying out of repairs ........................................................................................................................... 16
2 Preparation before commissioning .........................................................................................................................17
2.1 Scope of delivery................................................................................................................................... 17
2.1.1 SINUMERIK 808D ADVANCED control system .................................................................................... 17
2.1.1.1 System overview ................................................................................................................................... 17
2.1.1.2 PPU and MCP ....................................................................................................................................... 18
2.1.1.3 Drives and motors ................................................................................................................................. 20
2.1.1.4 Cables and connectors ......................................................................................................................... 27
2.1.1.5 Options .................................................................................................................................................. 29
2.1.1.6 Spare parts ........................................................................................................................................... 34
2.1.2 SINUMERIK 808D control system......................................................................................................... 35
2.1.2.1 System overview ................................................................................................................................... 35
2.1.2.2 PPU and MCP ....................................................................................................................................... 36
2.1.2.3 Drives and motors ................................................................................................................................. 36
2.1.2.4 Cables ................................................................................................................................................... 39
2.1.2.5 Options .................................................................................................................................................. 40
2.2 Commissioning software tools .............................................................................................................. 41
2.2.1 Installing the software tools ................................................................................................................... 41
2.2.2 Establishing a connection with the software tools ................................................................................. 43
2.2.2.1 Configuring the firewall .......................................................................................................................... 43
2.2.2.2 Connecting with PLC Programming Tool .............................................................................................. 44
2.2.2.3 Connecting with AMM ........................................................................................................................... 51
2.3 Personal computer ................................................................................................................................ 54
3 Mounting ...............................................................................................................................................................55
3.1 Mounting the PPU and MCP ................................................................................................................. 55
3.1.1 Outline dimensions (unit: mm) .............................................................................................................. 55
3.1.2 Cut-out dimensions and mounting clearance ........................................................................................ 58
3.1.3 Mounting the PPU and MCP with the companion clamps ..................................................................... 59
3.2 Mounting the drive................................................................................................................................. 61
3.2.1 Mounting the SINAMICS V70 drive ....................................................................................................... 61
3.2.1.1 Mounting orientation and clearance ...................................................................................................... 61
3.2.1.2 Drill patterns and outline dimensions .................................................................................................... 62
3.2.1.3 Mounting the drive................................................................................................................................. 64
3.2.2 Mounting the SINAMICS V60 drive ....................................................................................................... 65
3.2.2.1 Mounting orientation and clearance ...................................................................................................... 65
3.2.2.2 Drill patterns and outline dimensions .................................................................................................... 65
3.2.2.3 Mounting the drive................................................................................................................................. 66
3.3 Mounting the motor ............................................................................................................................... 67
3.3.1 Mounting the SIMOTICS S-1FL6 motor ................................................................................................ 67
3.3.1.1 Mounting orientation and outline dimensions ........................................................................................ 67
3.3.1.2 Mounting the motor ............................................................................................................................... 71
3.3.2 Mounting the SIMOTICS S-1FL5 motor ................................................................................................ 72
3.3.2.1 Mounting orientation and outline dimensions ........................................................................................ 72
3.3.2.2 Mounting the motor ............................................................................................................................... 72
3.3.3 Mounting the SIMOTICS M-1PH1 main motor ...................................................................................... 73
3.3.3.1 Mounting orientation and outline dimensions ........................................................................................ 73
3.3.3.2 Mounting the motor ............................................................................................................................... 76
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