5
ENGINE
ENGINE INSPECTION..................................................................................5-1
MEASURING THE COMPRESSION PRESSURE .................................5-1
ENGINE REMOVAL ......................................................................................5-3
INSTALLING THE ENGINE ..................................................................5-10
INSTALLING THE EXHAUST PIPE AND MUFFLER............................5-11
CAMSHAFTS..............................................................................................5-13
REMOVING THE CAMSHAFTS ...........................................................5-16
CHECKING THE CAMSHAFTS ...........................................................5-17
CHECKING THE TIMING CHAIN AND SPROCKET............................5-18
CHECKING THE TIMING CHAIN GUIDES ..........................................5-19
CHECKING THE TIMING CHAIN TENSIONER...................................5-19
INSTALLING THE CAMSHAFTS ..........................................................5-19
CYLINDER HEAD.......................................................................................5-24
REMOVING THE CYLINDER HEAD ....................................................5-25
CHECKING THE CYLINDER HEAD ....................................................5-25
INSTALLING THE CYLINDER HEAD ...................................................5-25
VALVES AND VALVE SPRINGS ................................................................5-27
REMOVING THE VALVES ....................................................................5-29
CHECKING THE VALVES AND VALVE GUIDES .................................5-30
CHECKING THE VALVE SEATS ..........................................................5-31
CHECKING THE VALVE SPRINGS......................................................5-33
CHECKING THE VALVE LIFTERS .......................................................5-34
INSTALLING THE VALVES...................................................................5-34
GENERATOR..............................................................................................5-36
REMOVING THE GENERATOR ...........................................................5-37
INSTALLING THE GENERATOR..........................................................5-37
STARTER CLUTCH ....................................................................................5-39
REMOVING THE STARTER CLUTCH .................................................5-40
CHECKING THE STARTER CLUTCH..................................................5-40
INSTALLING THE STARTER CLUTCH ................................................5-40
PICKUP ROTOR .........................................................................................5-42
REMOVING THE PICKUP ROTOR ......................................................5-43
INSTALLING THE PICKUP ROTOR .....................................................5-43
ELECTRIC STARTER.................................................................................5-45
CHECKING THE STARTER MOTOR ...................................................5-47
ASSEMBLING THE STARTER MOTOR...............................................5-48