Home
Zebra
Printer
110XiIII Plus Series
Zebra 110XiIII Plus Series User Manual
4
of 1
of 1 rating
275 pages
Give review
Manual
Specs
To Next Page
To Next Page
To Previous Page
To Previous Page
Loading...
13185L-002 Rev
. A 1/24/06
110
Xi
III
Plus
Maintenance Manual
Page 5-25
Maintenance and Assembl
y Drawings
Section 5
Figure 5-1
1. Ribbon Supply Spindle Assembly
1
2
3
4
Notes
•
All
components
must
be
oil
free.
O-rings,
wear
plates,
and
friction
clutches
must
be
handled
with
care
to
prevent
oil
or
grease
contamination.
Long
End
5
6
7
8
265
267
Table of Contents
110XiIIIPlus Maintenance Manual
2
Table of Contents
4
List of Figures
14
List of Tables
20
Section 1 System Description
22
Description
22
Scope
22
Related Manuals
23
Options
23
Printer Specifications
23
Zebra Programming Language II (ZPL II)
23
BAR CODES
24
Standard Printer Fonts
24
Media Considerations
27
Ribbon Considerations
28
Printer Considerations
28
General Specifications
28
Electrical Requirements
29
Power Cord Specifications
29
Environmental Operating Ranges
30
Communication Specifications
30
System Considerations
30
Interfaces
30
Cabling Requirements
31
Cable Connections
31
Parallel Data Port
31
Serial Data Port
32
USB 2.0 Port
32
Communication Buffer
33
Serial Data Communication Interface Overview
33
Serial Communication Signal Levels
34
Communication Code
35
Parallel Data Communications Interface Overview
35
Parallel Port Connector
36
Optional Interface Boards
36
Section 2 Operations Overview
38
Introduction
38
Unpack and Inspect
38
Report Damage
39
Storage
39
Media and Ribbon Requirements
39
Power Cord
40
Power Cord Specifications
40
Printer Media Loading Overview
41
Operator Controls
42
Front Panel Display
42
Front Panel Keys
43
Front Panel Lights
45
Load Media
46
Tear-Off Mode
46
Peel-Off Mode
47
Rewind Mode (without cutter option)
48
Cutter Mode
49
Rewind Mode (for Printers with Cutter Option)
50
Remove Liner
51
Load Fanfold Media
51
Load Ribbon
53
Ribbon Removal
54
Position Media Sensors
55
Transmissive Sensor
55
Adjust Upper Media Sensor
56
Adjust Lower Media Sensor
56
Black Mark Sensor
56
Set up the Software
57
Download Software from the Internet
57
Zebra Printer Driver Installation
57
Initial Power Up
57
Calibrate
57
Calibrate Media and Ribbon (Manual) Procedure
58
Configuration
60
Enter Setup Mode
60
Change Password-Protected Parameters
60
Leave Setup Mode
61
Set Print Parameters
61
Darkness
61
Set Print Speed
62
Set Tear-Off Position
62
Select Print Mode
63
Select Media Type
63
Select Sensor Type
63
Select Print Mode
64
Set Print Width
64
Set Maximum Label Length
65
Early Warning Media Enable/Disable
66
Select Labels Per Roll
67
Select Ribbon Length
67
Select Early Warning Maintenance On/Off
67
List Printer Information
68
Fonts
68
Bar Codes
68
Images
68
Formats
69
Setup
69
All
69
Initialize Card
69
Initialize Flash Memory
70
Sensor Profile
71
Calibrate Media and Ribbon Sensor
71
Set Communication Parameters
72
Parallel Communications
72
Serial Communications
72
Baud Rate
72
Data Bits
73
Parity
73
Stop Bits
73
Host Handshake
74
Protocol
74
Network ID
75
Communications Mode
75
Control Prefix Character
76
Format Prefix Character
76
Delimiter Character
77
Select ZPL Mode
77
Power Up and Head Close Parameters
77
Media Power Up
77
Head Close
78
Label Positioning Parameters
78
Backfeed Sequence
78
Set Label Top Position
79
Set Left Position
80
Set Head Resistance Value
81
Set Verifier Port
81
Set Applicator Port
82
Set Start Print Signal
82
Set Resynch Mode
83
Print Controls
83
Set LCD Adjust
84
Set Format Convert
84
Idle Display
84
Set RTC Date
85
Set RTC Time
85
IP Resolution
85
IP Address
86
Subnet Mask
86
Default Gateway
87
Language
87
Section 3 Troubleshooting
88
Power-On Self Test
88
Printer Self Tests
89
Introduction
89
Pause Key Self Test
91
Feed Key Self Test
92
Feed and Pause Key Self Test
93
Pause and Cancel Key Self Test
93
Feed and Cancel Key Self Test
93
Communications Diagnostics Test
94
Extended Printer Diagnostics
95
Pause Key Loopback Test
95
Feed Key Loopback Test
96
Basic Troubleshooting
100
Factory Assistance
105
Returning Equipment
105
Section 4 Maintenance
106
Maintenance Concepts
106
Table of Contents
106
Safety Information
110
Preventive Maintenance
113
Clean the Zebra Printer
113
Clean the Printhead
115
Clean the Upper Media Guide (Snap Plate)
116
Corrective Maintenance
117
Tools Required for Corrective Maintenance
117
Test Equipment Required
117
Printer Parts and Locations
117
External Components
117
Electrical Interconnections
118
Routine Referral Procedures (RRP)
119
Remove Power and Disconnect Printer
119
Reconnect Printer
120
Remove Power Supply
122
Install the Power Supply
123
Remove the Main Logic Board
124
Install the Main Logic Board
127
Adjust the Tension
128
Remove the Main Drive Belt
130
Install Main Drive Belt
130
Remove the Rewind Drive Belt
133
Install the Rewind Drive Belt
134
Remove and Install the Printhead
134
Remove the Printhead
134
Install the Printhead
135
Adjust Printhead
137
Toggle Pressure
138
Printhead Position
139
Adjust the Wear Plate (Balance) Position
141
Test Printhead Parallelism
142
Adjust Printhead Parallelism
142
Adjust the Strip Plate
143
Adjust Darkness
143
Align the Take-Label (Label-Available) Sensor
144
Adjust the Media Tracking
145
Rewind Mode
145
Peel-Off Mode
146
Adjust and Maintain Spindle
147
Tension Measurement Procedure
148
Adjust the Spindle Tension
148
Spindle Maintenance
148
Replace the Platen Roller
149
Remove the Upper Platen Roller
149
Install the Upper Platen Roller
150
Remove and Install the Rewind (Lower) Platen Roller
151
Remove the Rewind Platen Roller
151
Install the Rewind Platen Roller
153
Adjust the Roller Plate
154
Replace the Platen Pulley
155
Remove and Install the Upper Platen Pulley
155
Remove and Install the Lower Platen Pulley
156
Replace the Cutter Components
159
Remove and Install the Cutter Main Link
159
Remove and Install the Cutter Slotted Link
161
Remove and Install the Cutter PCB
162
Align the Lower Drive Arm
164
Retiming the Upper Drive Arm
165
Replace the Cutter Motor
167
Remove the Cutter Motor
167
Install the Cutter Motor
168
Replace the Transmissive Media Sensor
169
Remove the Sensor
169
Install the Sensor
171
Replace the Ribbon Take-Up Pulley
172
Replace the Media Take-Up Pulley
173
Replace the Rewind Plate
175
Replace the Ribbon Sensor
176
Remove the Ribbon Sensor
176
Install the Ribbon Sensor
179
Replace the Take-Label Sensor
180
Remove the Sensor
180
Install the Sensor
181
Replace the DC Stepper Motor
183
Remove the DC Stepper Motor
183
Install the DC Stepper Motor
186
Replace the Black-Mark Sensor
187
Remove the Sensor
187
Install the Sensor
188
Options
189
Install Options
189
Supply Spindle
189
Adjust Spindle Tension
190
Bifold Door
191
Rewind Option
192
Parts List
193
Install the Rewind Option
195
Install and Adjust the Drive Belt Tension
196
Install the Take-Label Sensors
197
Adjust Rewind Mode
198
Adjust Tracking
198
Adjust Tension
199
Adjust Peel-Off Mode
200
Lower Roller
200
Tension
200
Interface Boards
201
Internal PrintServer II
201
Hardware Description
201
Install the Internal PrintServer II
202
Install External PrintServer II
205
Hardware Description
205
Install the External ZebraNet PrintServer II
205
Twinax Communications Interface Board
206
Install Instructions
206
Coax Communications Interface Boards
211
Install
211
Applicator Interface Port
215
Optional Cutter Kit
217
Disassemble the Printer
219
Install the Cutter Motor
220
Install the Cutter Mechanical Assembly
221
Install the Drive Link Assembly
223
Install the Cutter Circuit Board and Optical Sensor
223
Printhead Test Option Kit
225
Access the Printer
225
Install the Printhead Test Option
226
Configuration Mode
232
Wireless PCMCIA and PCMCIA Option Board Assemblies
233
Access the Printer
233
Removing the Existing PCMCIA or Wireless PCMCIA Option Board Assemblies
233
PCMCIA Standoffs
233
Install the Wireless PCMCIA or PCMCIA Option Board Assemblies
234
RFID Antenna Module Assembly
236
Remove the Antenna Module Assembly
236
Install the New Antenna Carrier Assembly
237
RFID Power PC Board Assembly
237
Remove the RFID Power PC Board Assembly
237
Install Power PC Board Assembly
238
RFID Reader Board
239
Remove the RFID Reader Board
239
Install Reader PC Board Assembly
240
Section 5 Maintenance and Assembly Drawings
242
Description
242
List of Figures
243
List of Tables
244
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Zebra 110XiIII Plus Series and is the answer not in the manual?
Ask a question
Zebra 110XiIII Plus Series Specifications
General
Brand
Zebra
Model
110XiIII Plus Series
Category
Printer
Language
English
Related product manuals
Zebra 110Xi4
182 pages
Zebra 105Se
106 pages
Zebra 105SL
246 pages
Zebra 140Xi4
82 pages
Zebra 105SL Plus
180 pages
Zebra ZXP 1 Series
270 pages
Zebra 105SL Series
2 pages
Zebra GX430t
29 pages
Zebra GK420t
112 pages
Zebra GK420d
102 pages
Zebra TLP 2824
60 pages
Zebra Mobile Printer
40 pages
To Next PageTo Next PageTo Previous PageTo Previous Page
Loading...
Need help?
General
