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ZXP 9 Series
Zebra ZXP 9 Series User Manual
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ZXP Series 9 Card Printer Service Manual
P1086708-001
Replacement Procedures for the Printer
Procedures: Halogen Lamp Control PCBA
Step 2.
With a T
ORX T10 driver
, remove the three mounting screws (circled below) holding
the halogen lamp control PCBA
in place.
Step 3.
Set the halogen lamp control PCBA
aside.
257
259
Table of Contents
Introduction
9
Description
9
Printer and Laminator Components
10
Icons
11
Setup
13
General Information
13
Unpacking the Printer
14
Unpacking the Printer with a Laminator
15
Unpacking (continued)
16
Loading Cards
19
Installing the Card Hoppers
20
Input Hopper
20
Output Hopper
21
Opening the Printer
22
Installing the Cleaning Cartridge
23
Installing the Cleaning Roller
24
Loading the Transfer Film
25
Loading Print Ribbon
26
Opening the Laminator
27
Loading the Laminate
28
Plugging in the Printer
34
Connecting a USB Cable
35
Connecting an Ethernet Cable
36
Turning on the Printer
37
Software
39
Installing the Software
39
Supported Operating Systems
40
Supported Sharing Combinations
40
Installing the USB Printer Driver
41
Installing the Ethernet Printer Driver
48
Modifying the Software
57
Removing the Software
58
Printer Configuration
61
Printing Preferences
61
Printer Properties
76
Operation
87
Introduction
87
Printing a Test Card
88
Manual Card Feed
91
Operator Control Panel (OCP)
93
Printer Menu Information
94
Retrieving a Rejected Card
102
Messages
103
Operational
103
Warning Messages
104
Error Messages
104
Replacing the Laminate
105
Removing the Laminate Cassette(s)
105
Loading the Laminate
107
Theory of Operation
113
Card Movement During Printing
113
Printing Technologies and Ribbons
115
Dye Sublimation Printing
117
Thermal Transfer Printing
117
Retransfer Process
118
Block Diagram
120
Main PCBA (CPU) Connections
121
Laminator PCBA Connections
123
Maintenance
125
Cleaning the Printer
126
When to Clean
126
Rollers
126
Platen
128
Replacing the Cleaning Rollers
128
Cleaning the Laminator
129
When to Clean
129
Laminator
129
Cleaning the Printhead
134
Magnetic Encoder Cleaning
135
Troubleshooting
137
OCP Error Messages
137
Clearing a Card Jam
147
Printer
147
Laminator
148
OCP Test Cards
150
Identifying Job Quality Issues
151
Print Quality Issues
151
Transfer Quality Issues
152
Ethernet Indicators—Detail
154
Setting Custom Card Specifications
155
Introduction
155
Process
156
Adjustments
158
Overview
158
Partial Transfer
160
Warpage
162
Laminator Adjustments
167
Network Operations
169
Printer Connections
170
Printer Sharing
170
External Print Server
170
Internal Print Server
170
Adding a Network Printer (Windows 7)
171
Wi-Fi Connectivity
172
Description
173
Security
173
Setup via Browser Console
174
Setup via OCP
177
Printer Pooling
178
Setting Up Printer Pooling (Windows 7)
178
Using the Printer Pool
179
Printer Sharing
180
Accessing a Network Printer via a Web Browser
181
Introduction
181
Procedure
182
ZXP Toolbox
189
Introduction
189
Dashboard
190
Printer
190
Sensors
192
Laminator
194
Media
196
Wireless Network
197
Printer Configuration
199
Firmware and Settings
199
Job Log
200
Wired Network
202
Wireless Network
203
Encoding Settings
205
Magnetic
205
Smart Card
207
Calibrate
209
Calibrate
209
Lookup Table
210
Tools & Utilities
212
Test Cards
212
PRN FIles
213
Diagnostics
214
Clean Printer
217
Clean Laminator
219
Advanced Settings
221
Power
221
Mechanical
222
Laminator
223
Calibration
225
Config Request
226
Security
228
Security Options
229
Toolbox Password
230
Security Roles
231
Replacement Procedures for the Printer
233
Introduction
233
Required Tools
234
Removal Sequence
235
Removal Sequence (continued)
236
Removal Sequence (continued)
237
Procedures
238
Top Rear Enclosure
238
Rear Cooling Fan
239
Top Cover
240
Front Bezel
242
Left Side Cover
243
Right Side Cover
244
Operator Control Panel (OCP)
246
Bottom Rear Enclosure
247
Card Feeder Assembly
248
Card Infeed Sensor
251
Flash Blower
253
Blower Filter
256
Halogen Lamp Control PCBA
257
Transfer Station Assembly
259
Halogen Bulb
263
InTM Takeup Assembly
265
InTM Take-Up Sensor
272
InTM Payout Assembly
273
Media Auth Coupler PCBAs
281
Media Authentication PCBA
283
Transfer Drive Assembly
285
Printhead Lift Motor
288
Platen Roller
290
Printhead Cam Position Sensor
292
Printhead Assembly
293
Printhead Power Cable
296
Printhead Data Cable
297
Tricolor Sensor
298
EMI Line Filter
302
Door Switch Cable Assembly
304
Ribbon Payout Drive Assembly
305
Ribbon Payout Sensor
307
Ribbon Take-up Assembly
308
Ribbon Take-up Sensor
313
Ethernet or Wireless PCBA
314
Print Engine (from Base Plate)
317
Main PCBA
319
Power Supply (24V, 350W)
325
Printhead Fan
328
Y-Roller
329
Idler Cover
331
Card Detect Emitter
333
Mag Encoder
334
Contact Station PCBA
341
Contact Encoder + Contactless MIFARE PCBA
343
Card Transport Assembly
347
Printer Lock
349
Replacement Procedures for the Laminator
353
Introduction
353
Required Tools
354
Removal Sequence
355
Removal Sequence (continued)
356
Procedures
357
Laminator
357
Molded Ribbon Spindle
362
Square Corner Spindle
363
Laminator Heater Assembly
364
Halogen Bulbs
365
Laminator Lock
368
Back Cover
370
24V Heater Fans
371
Motor and Plate Assembly
373
Laminator Controller PCBA
376
Media Authentication PCBA
378
Top Laminator Control Motor
379
Bottom Laminator Control Motor
380
Staging Motor
381
Media Authentication Antenna PCBAs
382
Front Frame
384
Static Brush
385
Cassette Latch Assembly (Top & Bottom)
386
Thermopiles (Top & Bottom)
394
Top Thermopile Cable
398
Bottom Thermopile Cable
399
Flexible Ribbed Rollers (Left & Right)
400
Card Staging Nip Rollers (Left & Right)
401
Platen Overrun Roller (Top & Bottom)
402
Exit Rollers
403
Cutters (Upper & Lower)
404
Laminate Ribbon Rollers (Top & Bottom)
408
Card Entry Sensor Cable Assembly
409
Card Laminator Sensor Cable Assembly
410
Card Exit Sensor Cable Assembly
411
Door Sensor Cable Assembly
412
Laminator Beam
413
Base-Frame Separation
419
Cruciform Assembly
421
Door Latch
422
Magnetic Card Encoder
425
Introduction
425
Ribbon Selection
426
Driver Setting
426
Media Loading Orientation
428
Magnetic Encoding Type
429
ISO (Default)
429
AAMVA
430
CUSTOM
430
BINARY
430
Using Partial-Width Laminate
430
Using Partial-Width Laminate
431
Smart Card Encoder
433
Introduction
433
Ribbon Selection
434
Contact Smart Cards
434
Contactless Smart Cards
434
Driver Setting
435
Media Loading Orientation
436
Contact Smart Cards
436
Contactless Smart Cards
436
Contact Station Smart Card Interface
437
Laminating Contact Smart Cards
438
Field Upgrades
441
Introduction
441
Placing Labels
442
Field Upgrade Labels
443
Packing for Shipment
445
General Information
445
Packing for Shipment
446
Printer
446
Printer with Laminator
448
4
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Zebra ZXP 9 Series Specifications
General
Brand
Zebra
Model
ZXP 9 Series
Category
Printer
Language
English
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