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Kinetix 6200
Allen-Bradley Kinetix 6200 User Manual
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Kinetix 6200 and Kinetix 6500 Modular
Multi-axis Servo Drives
Catalog Numbers
2094-BC
xx
-M
xx
-M, 2094-BM
xx
-M
2094-SE02F-M00-S
x
, 2094-EN02D-M01-S
x
,
2094-BSP2, 2094-PRF, 2094-SEPM-B24-S
User Manual
Original Instructions
2
Table of Contents
Default Chapter
3
Table of Contents
3
Summary of Changes
9
Conventions Used in this Manual
11
Additional Resources
12
Chapter 1 About the Kinetix 6200 and Kinetix 6500 Drive Systems
14
Typical Hardware Configurations
15
Typical Communication Configurations
19
Catalog Number Explanation
23
Kinetix Drive Component Compatibility
24
Kinetix 6000M Integrated Drive-Motor System Compatibility
24
Agency Compliance
25
CE Requirements (System Without LIM Module)
25
CE Requirements (System with LIM Module)
26
System Design Guidelines
28
Chapter 2
28
System Mounting Requirements
28
Transformer Selection
29
AC Line Filter Selection
29
Circuit Breaker/Fuse Options
30
Enclosure Selection
32
Minimum Clearance Requirements
35
Electrical Noise Reduction
36
Bonding Modules
36
Bonding Multiple Subpanels
38
Establishing Noise Zones
39
Cable Categories for Kinetix 6200 and Kinetix 6500 Systems
47
Noise Reduction Guidelines for Drive Accessories
49
Chapter 3 Before You Begin
53
Using the 2094 Mounting Brackets
53
Installing the 2094 Power Rail
54
Determine Mounting Order
54
Mount Modules on the Power Rail
55
Mount the Control Modules
58
Chapter 4 2094 Power Module and Control Module Features
62
I/O, Safety, and Auxiliary Feedback Connector Pinout
65
Motor Feedback Connector Pinout
66
Ethernet Communication Connector Pinout
67
IAM Input Connector Pinout
67
IAM and am Motor Power and Brake Connector Pinout
68
Control Signal Specifications
69
Digital Inputs
69
Ethernet Communication Specifications
71
Sercos Communication Specifications
71
Contactor Enable Relay
72
Power and Relay Specifications
73
Motor/Resistive Brake Relay
73
Input Power Cycle Capability
75
Peak Current Specifications
76
Control Power
78
Feedback Specifications
79
Absolute Position Feature
79
Motor Feedback Specifications
80
Auxiliary Position Feedback Specifications
86
Safe Speed Monitor Safety Features
88
Safe Torque off Safety Features
89
Connector Data and Feature Descriptions
62
Chapter 5 Basic Wiring Requirements
91
Building Your Own Cables
92
Routing the Power and Signal Cables
92
Determine the Input Power Configuration
93
Grounded Power Configurations
93
Ungrounded Power Configurations
95
DC Common Bus Configurations
96
Common Bus Fusing Requirements
97
Set the Ground Jumper in Select Power Configurations
97
Set the Ground Jumper
99
Grounding the Modular Drive System
101
Ground the Power Rail to the System Subpanel
101
Ground Multiple Subpanels
102
Power Wiring Requirements
103
Power Wiring Guidelines
105
Wiring the IAM/AM Module Connectors
106
Wire the Control Power (CPD) Connector
106
Wire the Input Power (IPD) Connector
107
Wire the Contactor Enable (CED) Connector
109
Wire the Motor Power (MP) Connector
110
Wire the Motor/Resistive Brake (BC) Connector
116
Rockwell Automation Publication 2094-UM002G-EN-P - August
117
Apply the Motor Cable Shield Clamp
119
Feedback and I/O Cable Connections
120
Flying-Lead Feedback Cable Pinouts
122
Wiring the Feedback and I/O Connectors
124
Connect Premolded Motor Feedback Cables
124
Connect Panel-Mounted Breakout Board Kits
125
Wire Low-Profile Connector Kits
126
External Shunt Module Connections
129
IPIM Module Connections
130
RBM Module Connections
131
Sercos Fiber-Optic Cable Connections
132
Kinetix 6000M Integrated Drive-Motor Sercos Connections
135
Ethernet Cable Connections
136
Connect the Kinetix 6200 and Kinetix 6500 Drive System
91
Chapter 6
141
Configure the Kinetix 6000M Integrated Drive-Motor System
141
Configure the Drive Modules
142
Kinetix 6200 Drive System Configure the Drive Modules
142
Configure the Logix5000 Sercos Interface Module
148
Configure the Logix5000 Controller
148
Configure the Logix5000 Module
150
Configure the Kinetix 6200 Drive Modules
152
Configure the Motion Group
156
Configure Axis Properties
157
Download the Program
160
Apply Power to the Kinetix 6200 Drive
161
Test and Tune the Axes
163
Test the Axes
163
Tune the Axes
165
Configure the Drive Modules
169
Configure and Start the Kinetix 6200 Drive System
141
Kinetix 6500 Drive System
171
Chapter 7 Configure the Logix Ethernet/Ip Module
173
Configure the Logix Controller
173
Configure the Logix Module
175
Configure the Kinetix 6500 Drive Modules
177
Configure the Motion Group
183
Configure Axis Properties
184
Download the Program
188
Apply Power to the Kinetix 6500 Drive
189
Test and Tune the Axes
191
Test the Axes
191
Tune the Axes
194
Safety Precautions
197
Chapter 8 Interpret Status Indicators
198
Kinetix 6000M IDM System Error Codes
198
Four-Character Display Messages
198
And Kinetix 6500 Drive System Interpret Status Indicators
198
Fault Codes
200
Control Module Status Indicators
210
Shunt Module Status Indicators
211
General System Anomalies
213
Logix5000 Controller and Drive Behavior
215
Kinetix 6500 Drive Exception Behavior
215
Kinetix 6200 Drive Fault Behavior
217
Drive Exception/Fault Behavior
218
Before You Begin
223
Chapter 9 Remove Kinetix 6200 and Kinetix 6500 Drive Modules
224
Remove the Control Module
225
Remove the Drive Modules
226
Replace Kinetix 6200 and Kinetix 6500 Drive Modules
227
Replace the Drive Modules
227
Replace the Control Modules
228
Remove the Power Rail
228
Replace the Power Rail
229
Appendix A Interconnect Diagram Notes
232
Power Wiring Examples
233
DC Common Bus Wiring Examples
237
Shunt Module Wiring Examples
241
Axis Module/Rotary Motor Wiring Examples
242
Axis Module/Linear Motor/Actuator Wiring Examples
247
Kinetix 6000M Integrated Drive-Motor Wiring Example
252
Controlling a Brake Example
253
System Block Diagrams
254
Upgrade Kinetix 6000M System Firmware
257
Appendix B Upgrade Drive Firmware with Controlflash Software
258
Before You Begin
258
Configure Logix5000 Communication
259
Upgrade Firmware
261
Verify the Firmware Upgrade
265
Rockwell Automation Publication 2094-UM002G-EN-P - August
266
Before You Begin
267
Appendix C
268
Calculate Total Bus Capacitance
268
Calculate Additional Bus Capacitance
269
Bulletin 2094 Drive Capacitance Values
269
Common Bus Capacitance Example
270
Appendix D
271
Benefits
271
How It Works
271
Configuration
272
Remaining IDN Parameter Descriptions
274
Out-Of-Box Gain Settings
276
Auto-Tune Gain Settings
278
Tuning Mode Summary
282
Manual Tuning for Further Optimization
282
Setting Gains with Sercos IDN Write Messages
284
Compensate for High Frequency Resonances
285
Configure the Load Observer Feature
271
Appendix E Overview
287
Web-Server Interface Categories
288
Home Category
289
Diagnostics Category
290
Drive Indicators
290
Drive Information
291
Motor Information
292
Network Settings
293
Ethernet Statistics
294
CIP Statistics
295
Encoder Statistics
296
Peak Detection
297
Monitor Signals
298
Oscilloscope
299
Fault Logs Category
300
Configure Fault Log
300
Data Logs Category
301
Temperatures
301
Administrative Settings Category
302
Browse Power Rail Category
302
Safety Category
303
Safety Main
303
Safety Configuration
304
Configuration Summary
305
Change Safety Password
306
Before You Begin
307
Web Server Interface
287
Appendix F Change IDN Parameter Values
308
Read the Present IDN Parameter Value
308
Calculate/Select the New IDN Value
310
Write the New IDN Parameter Value
311
Before You Begin
313
Appendix G RBM Module Wiring Examples
314
Appendix H EC Type - Examination Certificate
317
EC Declaration of Conformity
319
Index
327
Rockwell Automation Publication 2094-UM002G-EN-P - August
328
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Allen-Bradley Kinetix 6200 Specifications
General
Brand
Allen-Bradley
Model
Kinetix 6200
Category
Servo Drives
Language
English
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