232 Rockwell Automation Publication 2094-UM002G-EN-P - August 2016
Appendix A Interconnect Diagrams
Interconnect Diagram Notes
This appendix provides wiring examples to assist you in wiring the
Kinetix 6200 and Kinetix 6500 drive systems. These notes apply to the wiring
examples on the following pages.
Note Information
1 For power wiring specifications, refer to Power Wiring Requirements on page 103
.
2 For input fuse and circuit breaker sizes, refer to Circuit Breaker/Fuse Options on page 30
.
3 Place AC (EMC) line filters as close to the drive as possible and do not route very dirty wires in wireway. If routing in wireway is unavoidable, use shielded cable with
shields grounded to the drive chassis and filter case. For AC line filter specifications, refer to the Kinetix Motion Accessories Technical Data, publication KNX-TD004
.
4 Terminal block is required to make connections.
5 2094-BCxx-Mxx-M (460V) IAM modules require a step-down transformer for single-phase control power input. The National Electrical Code and local electrical codes
take precedence over the values and methods provided. Implementation of these codes is the responsibility of the machine builder.
6 2094-BLxxS and 2094-XL75S-C2 LIM modules can supply input power for up to eight axes. 2094-XL75S-C1 LIM modules can supply input power for up to sixteen axes.
For common-bus systems with more than sixteen axes, multiple LIM modules (or control power transformers) are required. For Kinetix 6000M systems, the control power
current needs to be calculated and the LIM module needs to be sized.
7 2094-BLxxS, and 2094-XL75S-Cx LIM modules are capable of connecting to two IAM modules, providing each IAM module has its own line filter and the maximum
current specification is not exceeded.
8 Contactor coil (M1) needs integrated surge suppressors for AC coil operation. Refer to the Kinetix Servo Drives Technical Data, publication KNX-TD003
.
9 Drive Enable input must be opened when main power is removed, or a drive fault occurs. A delay of at least 1.0 second must be observed before attempting to enable the
drive after main power is restored.
10 Cable shield clamp must be used to meet CE requirements. No external connection to ground is required.
11 Default configuration for jumper is for grounded power at user site. Ungrounded sites must jumper the bleeder resistor to prevent high electrostatic buildup. Refer to
Determine the Input Power Configuration on page 93
for more information.
12 Leave jumper between PR2 and PR3 as shown to use the internal pre-charge resistor. Remove jumper when external pre-charge/circuit is required. For more information,
refer to the 8720MC Regenerative Power Supply Installation Manual, publication 8720MC-RM001
.
13
ATTENTION: Implementation of safety circuits and risk assessment is the responsibility of the machine builder. Please
reference international standards EN 1050 and EN 954 estimation and safety performance categories. For more
information refer to Understanding the Machinery Directive, publication SHB-900
.
14
ATTENTION: Wiring the contactor enable relay is required. To avoid personal injury or damage to the drive, wire the
contactor enable relay into your safety control string. Refer to Contactor Enable Relay on page 72
, for more information.
The recommended minimum wire size for wiring the three-phase power enable control circuit to the contactor enable
connector is 1.5 mm
2
(16 AWG).
15 The Bulletin 2094 power module referenced is either an individual axis module (catalog number 2094-BMxx-M) or the same axis module that resides within an
integrated axis module (catalog number 2094-BCxx-Mxx-M).
16 For motor cable specifications, refer to the Kinetix Motion Accessories Technical Data, publication KNX-TD004.
17 Wire colors are for flying-lead cable and can vary from the premolded cable connectors.
18 Motor power cables (2090-XXNPMF-xxSxx and 2090-CPBM6DF-16AAxx) have a drain wire that must be folded back under the cable shield clamp.
19 MPL-Bxx, MPM-Bxx, MPF-Bxx, MPS-Bxxx, MPAR-Bxxx, and MPAS-Bxxx encoders use the +9V DC supply.
20 Brake connector pins are labeled plus (+) and minus (-) or F and G respectively. Power connector pins are labeled U, V, W, and GND or A, B, C, and D respectively.
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