P
r
o
t
e
c
t
e
d
b
y
c
o
p
y
r
i
g
h
t
.
C
o
p
y
i
n
g
f
o
r
p
r
i
v
a
t
e
o
r
c
o
m
m
e
r
c
i
a
l
p
u
r
p
o
s
e
s
,
i
n
p
a
r
t
o
r
i
n
w
h
o
l
e
,
i
s
n
o
t
p
e
r
m
i
t
t
e
d
u
n
l
e
s
s
a
u
t
h
o
r
i
s
e
d
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
V
o
l
k
s
w
a
g
e
n
A
G
d
o
e
s
n
o
t
g
u
a
r
a
n
t
e
e
o
r
a
c
c
e
p
t
a
n
y
l
i
a
b
i
l
i
t
y
w
i
t
h
r
e
s
p
e
c
t
t
o
t
h
e
c
o
r
r
e
c
t
n
e
s
s
o
f
i
n
f
o
r
m
a
t
i
o
n
i
n
t
h
i
s
d
o
c
u
m
e
n
t
.
C
o
p
y
r
i
g
h
t
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
4.6 Valve Stem Seals, Removing and In‐
stalling
⇒ 4.6.1 Valve Stem Seals, Removing and Installing, Cylinder
Head Installed, page 163 .
⇒ 4.6.2 Valve Shaft Seals, Removing and Installing, Cylinder
Removed, page 166 .
4.6.1 Valve Stem Seals, Removing and In‐
stalling, Cylinder Head Installed
Special tools and workshop equipment required
♦ Spark Plug Removal Tool - 3122B-
♦ Puller - Valve Seal - 3364-
♦ Seal Installer - Valve Stem - 3365-
♦ Valve Cotter Tool Kit - Adapter - T40012-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Valve Keeper Tool Kit - VAS5161A-
♦ Valve Cotter Tool Kit - Guide Plate 19B - VAS5161/19B-
♦ Valve Cotter Tool Kit Knurled Thumb Screws M6 -
VAS5161/12-
♦ Punch - VAS5161/3A-
Remove Valve Stem Seals
– Remove the camshafts. Refer to
⇒ 4.2 Camshaft, Removing and Installing, page 136 .
– Mark the allocation of the roller rocker lever and the hydraulic
adjusting elements so they can be installed again.
– If necessary, remove the roller rocker levers with the hydraulic
adjusting elements and place them on a clean surface.
– Remove the spark plugs using a Spark Plug Removal Tool -
3122B- .
– Install the Valve Cotter Tool Kit - Guide Plate 19B -
VAS5161/19B- with the Valve Cotter Tool Kit Knurled Thumb
Screws M6 - VAS5161/12- as shown on the cylinder head.
– Move piston for that cylinder to bottom dead center position.
Golf 2015 ➤ , Golf Variant 2015 ➤
Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015
4. Valvetrain 163
ProCarManuals.com
To Next Page
Loading...
Need help?
General
