Volkswagen Golf Variant 2015 User Manual

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Note
The lubrication system could be plugged with excess sealant. Do
not apply sealant bead thicker than indicated.
– Apply the silicone sealant on the clean sealing surface of the
upper oil pan section as shown -arrows-.
• Sealant bead thickness: 2 to 3 mm.
– Apply the silicon sealant, as shown in the illustration
-arrows-, between the cylinder block and the timing chain
guard lower section.
Note
♦
The oil pan upper section must be installed within 5 minutes
after application of silicone sealant.
♦ The sealant bead may not be thicker than specified, otherwise
excess sealant could enter the oil pan and clog the oil intake
tube.
• On the transmission side, the upper part of the oil pan and the
crankcase must align.
– Position the upper section of the oil pan immediately and tight‐
en the bolts, tightening sequence. Refer to Tightening se‐
quence. Refer to
⇒ Fig. Oil Pan Upper Section - Tightening Sequence , page
181 .
– Install the bolts -arrows-. Tightening specifications -item 16-
⇒ Item 16 (page 105) .
– Install the rear sealing flange. Refer to
⇒ 2.3 Sealing Flange, Removing and Installing, Transmission
Side, page 59 .
– Install the oil pump. Refer to
⇒ 1.5 Oil Pump, Removing and Installing, page 188 .
– Insert the new oil baffle and attach it. Tightening specification.
Refer to -item 7- ⇒ Item 7 (page 180) .
– Install oil pan lower section. Refer to
⇒ 1.3 Oil Pan Lower Section, Removing and Installing, page
182 .
Assemble in reverse order of disassembly.
– Fill with engine oil and then check the level. Refer to ⇒ Main‐
tenance ; Booklet 36.1 ; Procedure Descriptions; Engine Oil,
Draining, Replacing Oil Filter, and Filling .
Tightening Specifications
♦ Refer to ⇒ 1.1 Overview - Oil Pan/Oil Pump, page 179 .
1.5 Oil Pump, Removing and Installing
Special tools and workshop equipment required
♦ Elbow Assembly Tool - T10118-
Golf 2015 ➤ , Golf Variant 2015 ➤
Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015
188 Rep. Gr.17 - Lubrication
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Volkswagen Golf Variant 2015 Specifications

General

Brand	Volkswagen
Model	Golf Variant 2015
Category	Automobile
Language	English