P
r
o
t
e
c
t
e
d
b
y
c
o
p
y
r
i
g
h
t
.
C
o
p
y
i
n
g
f
o
r
p
r
i
v
a
t
e
o
r
c
o
m
m
e
r
c
i
a
l
p
u
r
p
o
s
e
s
,
i
n
p
a
r
t
o
r
i
n
w
h
o
l
e
,
i
s
n
o
t
p
e
r
m
i
t
t
e
d
u
n
l
e
s
s
a
u
t
h
o
r
i
s
e
d
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
V
o
l
k
s
w
a
g
e
n
A
G
d
o
e
s
n
o
t
g
u
a
r
a
n
t
e
e
o
r
a
c
c
e
p
t
a
n
y
l
i
a
b
i
l
i
t
y
w
i
t
h
r
e
s
p
e
c
t
t
o
t
h
e
c
o
r
r
e
c
t
n
e
s
s
o
f
i
n
f
o
r
m
a
t
i
o
n
i
n
t
h
i
s
d
o
c
u
m
e
n
t
.
C
o
p
y
r
i
g
h
t
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
– Install the exhaust side balance shaft.
– Before tightening the bolt -1- make sure the balance shaft lies
level on the crankshaft.
Note
If the balance shaft is not level, then the pipe for the balance shaft
must be installed again.
Assemble in reverse order of disassembly. Note the following:
– Install the balance shaft drive chain. Refer to
⇒ 3.4 Balance Shaft Drive Chain, Removing and Installing,
page 130 .
– Install camshaft timing chain. Refer to
⇒ 3.3 Camshaft Timing Chain, Removing and Installing,
page 118 .
– Install the lower timing chain cover. Refer to
⇒ 2.2.2 Lower Timing Chain Cover, Removing and Installing,
page 108 .
– Install the upper timing chain cover. Refer to
⇒ 2.2.1 Upper Timing Chain Cover, Removing and Installing,
page 106 .
Tightening Specifications
♦ Refer to ⇒ 4.1 Overview - Balance Shaft, page 69 .
4.3 Balance Shaft Sealing Ring, Replacing,
Intake Side
Special tools and workshop equipment required
♦ Seal Installer, Intermediate Shaft - T10356/1-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolt - Sprocket
♦ Seal - Balance Shaft Intake Side
Procedure
– Remove the toothed belt from the coolant pump. Refer to
⇒ 2.8 Coolant Pump Toothed Belt, Removing and Installing,
page 235 .
– Remove the bolt -2-.
– Remove the drive wheel -1- for the toothed belt from the cool‐
ant pump.
– Firmly press a screwdriver -1- on the seal surface -2- in direc‐
tion of -arrow B-.
Golf 2015 ➤ , Golf Variant 2015 ➤
Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015
4. Balance Shaft 75
ProCarManuals.com