Volkswagen Golf Variant 2015 User Manual

P
r
o
t
e
c
t
e
d
b
y
c
o
p
y
r
i
g
h
t
.
C
o
p
y
i
n
g
f
o
r
p
r
i
v
a
t
e
o
r
c
o
m
m
e
r
c
i
a
l
p
u
r
p
o
s
e
s
,
i
n
p
a
r
t
o
r
i
n
w
h
o
l
e
,
i
s
n
o
t
p
e
r
m
i
t
t
e
d
u
n
l
e
s
s
a
u
t
h
o
r
i
s
e
d
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
V
o
l
k
s
w
a
g
e
n
A
G
d
o
e
s
n
o
t
g
u
a
r
a
n
t
e
e
o
r
a
c
c
e
p
t
a
n
y
l
i
a
b
i
l
i
t
y
w
i
t
h
r
e
s
p
e
c
t
t
o
t
h
e
c
o
r
r
e
c
t
n
e
s
s
o
f
i
n
f
o
r
m
a
t
i
o
n
i
n
t
h
i
s
d
o
c
u
m
e
n
t
.
C
o
p
y
r
i
g
h
t
b
y
V
o
l
k
s
w
a
g
e
n
A
G
.
– Use the included Injector/Combustion Chamber Seal Tool Set
Nylon Brush - T10133/4- to thoroughly clean the high-pressure
fuel injector bores in the cylinder head before installing the fuel
injectors.
Note
♦
Do not oil or grease the combustion chamber sealing ring on
the fuel injector.
♦ When installing the injector valve, make sure there is no clean‐
ing product or oil in the holes in the cylinder head.
– Press fuel injector by hand into cylinder head (free of oil and
grease) as far as stop. Make sure the fuel injectors are posi‐
tioned correctly inside the cylinder head.
– The tab -1- and the opening -arrow- must be on top of each
other in the cylinder head.
Note
♦
The fuel injector must not be difficult to install. If necessary,
wait as the combustion chamber seal continues to pull itself
together.
♦ Make sure the fuel injectors are installed securely in the cyl‐
inder head.
♦ If it is difficult to install the fuel injector by hand, use the Injec‐
tor/Combustion Chamber Seal Tool Set - Puller - T10133/2A-
-2- with the Sliding Hammer - T10133/3- to guide in the fuel
injector.
– Coat the fuel injectors O-rings with clean engine oil so they are
easier to guide into the fuel rail.
– Install the fuel rail. Refer to
⇒ 4.4 Fuel Rail, Removing and Installing, Direct Fuel Injec‐
tion, page 309 .
– Install the intake manifold. Refer to
⇒ 4.3 Intake Manifold, Removing and Installing, page 304 .
2.5 Fuel Injectors, Cleaning
Special tools and workshop equipment required
♦ Ultrasonic Cleaning Unit - VAS6418-
♦ Mounting Plate for Injection Modules - VAS6418/1-
♦ Cleaning Fluid - VAS6418/2-
Golf 2015 ➤ , Golf Variant 2015 ➤
Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015
2. Fuel Injectors 291
ProCarManuals.com

Volkswagen Golf Variant 2015 Specifications

General

Brand	Volkswagen
Model	Golf Variant 2015
Category	Automobile
Language	English