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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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14 WHEELS
142
14.7.2 Installing the front wheel
Warning
Danger of accidentsOil or grease on the brake discs reduces the braking effect.
Always keep the brake discs free of oil and grease.
Clean the brake discs with brake cleaner when necessary.
H00935-10
Check the wheel bearing for damage and wear.
» If the wheel bearing is damaged or worn:
Change front wheel bearing. ( p. 143)
Clean and grease shaft seal rings
1
and contact surface
A
of the spacers.
Long-life grease ( p. 360)
Insert the spacers.
Clean and grease the wheel spindle.
Long-life grease ( p. 360)
Lift the front wheel into the fork, position it, and insert the
wheel spindle.
The brake linings are correctly positioned.
V00364-11
Mount and tighten screw
2
.
Guideline
Screw, front wheel
spindle
M20x1.5 35 Nm (25.8 lbf ft)
Operate the hand brake lever several times until the brake lin-
ings are seated correctly against the brake disc.
Remove the motorcycle from the lift stand. ( p. 12)
Operate the front brake and compress the fork a few times
firmly.
The fork legs straighten.
Tighten screws
3
.
Guideline
Screw, fork stub M8 15 Nm (11.1 lbf ft)
14.7.3 Changing the front brake disc
Info
If the brake discs are changed, the brake linings must also be changed.
Preparatory work
Raise the motorcycle with a lift stand. ( p. 12)
Remove the front wheel. ( p. 141)

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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