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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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18 ENGINE
224
312228-10
Position special tool
8
with the heel pointing down.
Crankshaft pressing tool insert (54829108000) ( p. 365)
Press in the upper crankweb as far as possible.
Info
The press mandrel must be positioned over the crank
pin.
Take the crankshaft out of the special tool and check that the
connecting rod can move freely.
B04452-10
Measure axial play
A
between the connecting rod and the
crankwebs using the special tool.
Feeler gauge (59029041100) ( p. 369)
Connecting rod - axial play of
lower conrod bearing
0.60 0.70 mm (0.0236
0.0276 in)
» If the measured value is less than the specification:
Correct it so the dimension is equal to the specified
value.
Finishing work
Check the crankshaft run-out at the bearing pin. ( p. 224)
18.5.6 Checking the crankshaft run-out at the bearing pin
B04454-10
Position the crankshaft on a roller block.
Turn the crankshaft slowly.
Check the crankshaft run-out on both bearing pins.
Crankshaft - run-out at bear-
ing pin
0.03 mm ( 0.0012 in)
» If the crankshaft run-out at the bearing pin is larger than
the specification:
Align the crankshaft.
18.5.7 Checking/measuring the cylinder
D04501-10
Check the cylinder bearing surface for damage.
» If the cylinder bearing surface is damaged:
Change the cylinder and piston.
Measure the cylinder diameter at several locations on
the
X
and
Y
axes using a micrometer to identify oval wear.

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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