KTM 300 EXC TPI 2019 Repair Manual

6 FORK, TRIPLE CLAMP
52
B04509-10
–
Mount piston
3
.
Guideline
View
A
of piston from above
View
B
of piston from below
–
Mount O-ring
4
.
– Grease the piston O-ring.
Fork oil (SAE 4) (48601166S1) ( p. 359)
B04505-10
–
Mount washer
5
.
–
Mount spring
6
with the tighter coil facing downward.
–
Mount and tighten nut
7
.
Guideline
Nut, tap compression M6x0.5 5 Nm (3.7 lbf ft)
Info
Washer
5
must be free to move against the spring
force.
– Extract the tap compression.
6.11.7 Assembling the cartridge
B04545-10
Right cartridge
– Clamp in the piston rod.
Clamping stand (T14016S) ( p. 374)
–
Mount valve
1
of the rebound damping with the spring
and O-ring.
– Grease the O-ring.
Lubricant (T158) ( p. 360)
–
Mount spring
2
.
B04546-10
–
Mount and grease O-ring
3
in tap rebound
4
.
Lubricant (T158) ( p. 360)
– Mount and tighten the tap rebound.
Guideline
Tap rebound M9x1 18 Nm (13.3 lbf ft)
Loctite
®
2701™

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm