KTM 300 EXC TPI 2019 Repair Manual

ENGINE 18
223
18.5.5 Changing the connecting rod, conrod bearing, and crank pin
312225-10
Main work
–
Position crankshaft
1
in the press using special tool
2
.
Separator plate (54829009000) ( p. 365)
– Press the crank pin out of the upper crankweb with a suitable
tool.
Info
Hold the lower crankweb.
– Remove the connecting rod and bearing.
312226-10
– Press the crank pin out of the lower crankweb.
312219-10
–
Lubricate the new crank pin
3
and push in up to the stop.
312220-10
–
Mount new bearing
4
with washers
5
and connecting
rod
6
.
Info
Thoroughly oil the bearing.
312227-10
–
Position special tool
7
on the press.
Crankshaft pressing tool (75029047000) ( p. 370)
Crankshaft pressing tool insert (54829108000) ( p. 365)
– Insert the crankweb with the connecting rod and bearing. Posi-
tion the second crankweb.

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm