KTM 300 EXC TPI 2019 Repair Manual

ENGINE 18
259
D04456-11
–
Slide on washer
4
and inner clutch hub
5
.
D04455-11
–
Position the new lock washer and mount nut
6
. Tighten the
nut, holding the inner clutch hub with a special tool.
Guideline
Nut, inner
clutch hub
M18x1.5 100 Nm (73.8 lbf ft)
Loctite
®
648™
Holding wrench (51129003000) ( p. 364)
– Secure the nut with the lock washer.
D04454-10
–
Hold the primary gear using special tool
7
.
Gear segment (56012004000) ( p. 366)
–
Mount and tighten nut
8
with the washer.
Guideline
Nut, primary
gear
M18LHx1.5 150 Nm (110.6 lbf ft)
Loctite
®
648™
– Crank the engine to ensure that it can move easily.
18.6.17 Installing the clutch discs
311602-10
– Thoroughly oil the clutch facing discs.
–
Mount intermediate clutch disc
A
with marking S.
Guideline
Thickness of intermediate
clutch disc
A
1.0 mm (0.039 in)
– Alternately place the clutch facing and 7 intermediate discs
into the clutch basket.
Guideline
Thickness of intermediate
clutch discs
1.4 mm (0.055 in)
–
Place intermediate clutch disc
B
into the clutch basket.
Guideline
Thickness of intermediate
clutch disc
B
1.0 mm (0.039 in)

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm