KTM 300 EXC TPI 2019 Repair Manual

FORK, TRIPLE CLAMP 6
51
B03584-10
– Check the outer tube for damage.
» If damage is found:
– Change the outer tube.
200665-10
– Check the surface of the sliding bushings.
»
When bronze-colored layer
A
becomes visible under glid-
ing layer
B
:
– Change the guiding bushes.
B04555-10
– Check the spring length.
Guideline
Spring length with preload
spacer(s)
474 mm (18.66 in)
» If the measured value is greater than the specified value:
– Reduce the thickness of the preload spacers.
» If the measured value is less than the specified value:
– Increase the thickness of the preload spacers.
Info
There may only be one preload spacer installed,
or none at all.
6.11.6 Assembling the tap compression
Info
The procedures are the same on both fork legs.
B04508-10
– Mount the tap compression on a suitable hexagon socket and
clamp into a vise.
–
Mount O-ring
1
.
– Grease O-ring.
Lubricant (T158) ( p. 360)
–
Mount shim stack
2
.
Info
Mount the smaller shims below.

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm