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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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SERVICE SCHEDULE 29
327
Every 10 operating hours when used for motorsports
Every 40 operating hours
Every 20 operating hours
Once after 5 operating hours
Once after 1 operating hour
Check the antifreeze and coolant level. ( p. 286)
Check the cables for damage and for routing without kinks.
Check that the throttle cables are undamaged, routed without sharp bends, and set cor-
rectly.
Clean the air filter and air filter box. ( p. 118)
Change glass fiber yarn filling in the main silencer. ( p. 114)
Service the fork. ( p. 20)
Service the shock absorber. ( p. 83)
Check the screws and nuts for tightness.
Change the fuel screen. ( p. 125)
Check the fuel pressure. ( p. 132)
Check the headlight setting. ( p. 183)
Check idle.
Final check: Check the vehicle for operating safety and take a test ride.
Read out the error memory after the test ride using the KTM diagnostics tool.
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet.
One-time interval
Periodic interval
29.3 Recommended work
Every 40 operating hours when used for motorsports
Every 10 operating hours when used for motorsports
Annually
Every 80 operating hours
Every 40 operating hours
Once after 20 operating hours
Once after 10 operating hours
Change the front brake fluid. ( p. 172)
Change the rear brake fluid. ( p. 179)
Change the hydraulic clutch fluid. ( p. 276)
Lubricate the steering head bearing. ( p. 61)
Clean the pressure sensor hose. ( p. 190)
Service the fork. ( p. 20)
Service the shock absorber. ( p. 83)
Check the electric starter drive. ( p. 249)
Change the fuel filter. ( p. 126)
Change the piston and check the cylinder.
Replace the oil pump. ( p. 299)
Perform minor engine service. (Check the exhaust control for functioning and
smooth operation. Check the clutch.)

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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