KTM 300 EXC TPI 2019 Repair Manual

ENGINE 18
261
D04446-11
–
Mount screws
6
and tighten in a crisscross pattern.
Guideline
Screw, clutch spring
retainer
M5 6 Nm (4.4 lbf ft)
D04447-10
– Using a straightedge and the special tool, check the spring
washer for distortion.
Feeler gauge (59029041100) ( p. 369)
Spring washer distortion 0 … 0.10 mm (0 …
0.0039 in)
» If the specified value is not reached:
–
Remove screws
6
and mount the spring retainer with
marking II.
– Using a straightedge and the special tool, check the spring
washer for distortion.
Feeler gauge (59029041100) ( p. 369)
Spring washer distortion 0 … 0.10 mm (0 …
0.0039 in)
» If the specified value is not reached:
–
Remove screws
6
and mount the spring retainer with
marking III.
– Using a straightedge and the special tool, check the spring
washer for distortion.
Feeler gauge (59029041100) ( p. 369)
Spring washer distortion 0 … 0.10 mm (0 …
0.0039 in)
» If the specified value is not reached:
– Change the clutch facing discs.
18.6.18 Installing the clutch cover
D04445-11
– Position the bearing support with the angle lever and linkage.
–
Mount and tighten screws
1
.
Guideline
Screw, exhaust
control bearing
support
M5 6 Nm (4.4 lbf ft)
Loctite
®
243™

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm