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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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29 SERVICE SCHEDULE
326
29.1 Additional information
Any further work that results from the compulsory work or from the recommended work must be ordered sepa-
rately and invoiced separately.
Different service intervals may apply in your country, depending on the local operating conditions.
Individual service intervals and scopes may change in the course of technical developments. The most up-to-date
service schedule can always be found on KTM Dealer.net. Your authorized KTM dealer will be happy to advise
you.
29.2 Required work
Every 10 operating hours when used for motorsports
Every 40 operating hours
Every 20 operating hours
Once after 5 operating hours
Once after 1 operating hour
Read out the fault memory using the KTM diagnostics tool.
Check that the electrical system is functioning properly.
Check and charge the battery.
Check the front brake linings. ( p. 167)
Check the brake linings of the rear brake. ( p. 174)
Check the brake discs. ( p. 139)
Check the brake lines for damage and leakage.
Check the rear brake fluid level. ( p. 178)
Check the free travel of the foot brake lever. ( p. 176)
Check the frame. ( p. 74)
Check the swingarm. ( p. 101)
Check the swingarm bearing for backlash. ( p. 105)
Check the heim joint for play. ( p. 101)
Check the tire condition. ( p. 137)
Check the tire air pressure. ( p. 137)
Check the wheel bearing for play. ( p. 138)
Check the wheel hubs.
Check the rim run-out. ( p. 139)
Check the spoke tension. ( p. 140)
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 151)
Check the chain tension. ( p. 150)
Grease all moving parts (e.g. side stand, hand lever, chain, etc.) and check for smooth
operation.
Check/correct the fluid level of the hydraulic clutch. ( p. 275)
Check the front brake fluid level. ( p. 170)
Check the free travel of the hand brake lever. ( p. 169)
Check the play of the steering head bearing. ( p. 65)
Change the spark plug and spark plug connector. ( p. 307)
Check the reed valve housing, reed valve, and intake flange. ( p. 235)
Change the gear oil. ( p. 294)
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking,
leaks, and incorrect routing.

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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