KTM 300 EXC TPI 2019 Repair Manual

BRAKE SYSTEM 16
177
16.12 Adjusting the basic position of the foot brake lever
Warning
Danger of accidents The brake system fails in the event of overheating.
If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear
brake.
– Set the free travel on the foot brake lever in accordance with the specification.
402026-10
–
Disconnect spring
1
.
E00346-10
–
Loosen nut
2
and, with push rod
3
, turn it back until you
have maximum free travel.
– To adjust the basic position of the foot brake lever to individ-
ual requirements, loosen nut
4
and turn screw
5
accord-
ingly.
Info
The range of adjustment is limited.
–
Turn push rod
3
accordingly until you have free travel
A
. If
necessary, adjust the basic position of the foot brake lever.
Guideline
Free travel at foot brake lever 3 … 5 mm (0.12 … 0.2 in)
–
Hold screw
5
and tighten nut
4
.
Guideline
Nut, foot brake lever
stop
M8 20 Nm (14.8 lbf ft)
–
Hold push rod
3
and tighten nut
2
.
Guideline
Remaining nuts,
chassis
M6 10 Nm (7.4 lbf ft)
–
Reconnect spring
1
.

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm