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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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6 FORK, TRIPLE CLAMP
66
H01167-01
Main work
Move the handlebar to the straight-ahead position. Move the
fork legs to and fro in the direction of travel.
Play should not be detectable on the steering head bearing.
» If there is detectable play:
Adjust the steering head bearing play. ( p. 66)
Move the handlebar to and fro over the entire steering range.
It must be possible to move the handlebar easily over the
entire steering range. There should be no detectable detent
positions.
» If detent positions are detected:
Adjust the steering head bearing play. ( p. 66)
Check the steering head bearing and change if neces-
sary.
Finishing work
Remove the motorcycle from the lift stand. ( p. 12)
6.11.14 Adjusting the steering head bearing play
Preparatory work
Raise the motorcycle with a lift stand. ( p. 12)
E00869-10
Main work
Loosen screws
1
. Remove screw
2
.
Loosen and retighten screw
3
.
Guideline
Screw, top steering
head
M20x1.5 12 Nm (8.9 lbf ft)
Using a plastic hammer, tap lightly on the upper triple clamp
to avoid stresses.
Tighten screws
1
.
Guideline
Screw, top triple
clamp
M8 17 Nm (12.5 lbf ft)
Mount and tighten screw
2
.
Guideline
Screw, top
steering stem
M8 17 Nm (12.5 lbf ft)
Loctite
®
243™
Finishing work
Check the play of the steering head bearing. ( p. 65)
Remove the motorcycle from the lift stand. ( p. 12)

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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