KTM 300 EXC TPI 2019 Repair Manual

6 FORK, TRIPLE CLAMP
40
E00926-11
–
Tighten screw
8
.
Guideline
Screw, top steering
stem
M8 20 Nm (14.8 lbf ft)
E00914-12
–
Tighten screws
9
.
Guideline
Screw, top triple
clamp
M8 20 Nm (14.8 lbf ft)
E00375-13
–
Position the brake caliper, and mount and tighten screws
bk
.
Guideline
Screw, front
brake caliper
M8 25 Nm (18.4 lbf ft)
Loctite
®
243™
– Mount the cable tie(s).
– Position the brake line, wiring harness, and clamp. Mount and
tighten screws
bl
.
Finishing work
– Mount the handlebar cushion.
– Install front fender. ( p. 134)
– Install the front wheel. ( p. 142)
– Install the headlight mask with the headlight. ( p. 135)
– Check that the wiring harness, throttle cables, and brake and
clutch lines can move freely and are routed correctly.
– Check the play of the steering head bearing. ( p. 42)
– Remove the motorcycle from the lift stand. ( p. 12)
– Check the headlight setting. ( p. 183)
6.10.12 Changing the steering head bearing
Preparatory work
– Raise the motorcycle with a lift stand. ( p. 12)
– Remove the front wheel. ( p. 141)
– Remove the headlight mask with the headlight. ( p. 135)
– Remove the fork legs. ( p. 17)
– Remove front fender. ( p. 134)
– Remove the handlebar cushion.
– Remove the lower triple clamp. ( p. 37)

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm