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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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26 TECHNICAL DATA
314
New condition 0.050 0.085 mm (0.00197 0.00335 in)
Wear limit 0.10 mm (0.0039 in)
Piston ring - end gap
Ring 1 0.40 mm ( 0.0157 in)
Ring 2 0.40 mm ( 0.0157 in)
Cylinder/cylinder head - distortion of sealing surface 0.10 mm ( 0.0039 in)
Connecting rod - axial play of lower conrod bearing 0.60 0.70 mm (0.0236 0.0276 in)
Crankshaft - run-out at bearing pin 0.03 mm ( 0.0012 in)
Clutch facing disc - thickness 1.9 mm ( 0.075 in)
Thrust surface, clutch facing discs in clutch basket 0.5 mm ( 0.02 in)
Shift shaft - sliding plate/shift quadrant play 0.40 0.80 mm (0.0157 0.0315 in)
26.3 Engine tightening torques
Screw, inner membrane sheets EJOTDELTA PT
®
35x25 1 Nm (0.7 lbf ft)
Screw, membrane support plate EJOTDELTA PT
®
30x12 1 Nm (0.7 lbf ft)
Screw, outer membrane sheets EJOTDELTA PT
®
30x6 1 Nm (0.7 lbf ft)
Screw, angle lever, exhaust control M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, bearing retainer M5 7 Nm (5.2 lbf ft)
Loctite
®
243™
Screw, clutch spring retainer M5 6 Nm (4.4 lbf ft)
Screw, crankshaft position sensor M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, exhaust control bearing
support
M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, exhaust control cap M5 5 Nm (3.7 lbf ft)
Screw, exhaust control cover M5 4 Nm (3 lbf ft)
Loctite
®
222™
Screw, injection valve holder M5 5 Nm (3.7 lbf ft)
Loctite
®
243™
Screw, locking lever M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, retaining bracket of exhaust
control
M5 7 Nm (5.2 lbf ft)
Loctite
®
2701™
Screw, stator M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Cap nut, water pump impeller M6 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, alternator cover M6 8 Nm (5.9 lbf ft)
Screw, clutch slave cylinder M6 10 Nm (7.4 lbf ft)
Screw, control flap, exhaust con-
trol
M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, engine case M6 10 Nm (7.4 lbf ft)
Screw, exhaust flange M6 8 Nm (5.9 lbf ft)
Screw, gear oil level check M6 10 Nm (7.4 lbf ft)
Screw, intake flange/reed valve
housing
M6 6 Nm (4.4 lbf ft)

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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