KTM 300 EXC TPI 2019 Repair Manual

6 FORK, TRIPLE CLAMP
50
B04506-10
–
Remove O-ring
4
.
–
Remove piston
5
.
–
Remove shim stack
6
.
B04507-10
–
Remove O-ring
7
from the tap compression.
– Extract the tap compression.
6.11.5 Checking the fork legs
Condition
The fork legs have been disassembled.
B03581-10
– Check the inner tube and the axle clamp for damage.
» If damage is found:
– Change the inner tube.
B03582-10
– Measure the outside diameter of the inner tube in several
places.
Outside diameter of the
inner tube
47.975 … 48.005 mm
(1.88878 … 1.88996 in)
» If the measured value is less than the specified value:
– Change the inner tube.
B03583-10
– Measure the run-out of the inner tube.
Inner tub run-out ≤ 0.20 mm (≤ 0.0079 in)
» If the measured value is greater than the specified value:
– Change the inner tube.

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm