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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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ENGINE 18
233
312168-10
Measure the piston at the piston skirt, at right angles to the
piston pin, at a distance
B
.
Guideline
Distance
B
50 mm (1.97 in)
Piston - diameter (All 250 models)
Size I 66.340 66.350 mm
(2.61181 2.6122 in)
Size II 66.351 66.360 mm
(2.61224 2.61259 in)
Piston - diameter (All 300 models)
Size I 71.940 71.950 mm
(2.83228 2.83267 in)
Size II 71.951 71.960 mm
(2.83271 2.83307 in)
Info
Piston dimensions
1
are marked on the piston head.
18.5.14 Checking the piston ring end gap
D04519-10
Remove the piston ring from the piston.
Place the piston ring in the cylinder and align with the piston.
Guideline
Below the upper edge of the
cylinder
20 mm (0.79 in)
Measure end gap
A
with a feeler gauge.
Guideline
Piston ring - end gap
Ring 1 0.40 mm ( 0.0157 in)
Ring 2 0.40 mm ( 0.0157 in)
» If the end gap is greater than the specified value:
Check/measure the cylinder. ( p. 224)
» If cylinder wear lies within the specified tolerance:
Change the piston ring.
Mount the piston ring with the marking facing toward the pis-
ton head.
18.5.15 Measuring the piston/cylinder mounting clearance
D04518-10
Check/measure the cylinder. ( p. 224)
Check/measure the piston. ( p. 232)
The smallest piston/cylinder mounting clearance equals the
smallest cylinder bore diameter minus the largest piston diam-
eter. The largest piston/cylinder mounting clearance equals the
largest cylinder bore diameter minus the smallest piston diam-
eter.

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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