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KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019
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16 BRAKE SYSTEM
176
E00352-10
Check that leaf spring
5
in the brake caliper and sliding
plate
6
in the brake caliper support are seated correctly.
E00353-01
Insert the new brake linings, insert the pin, and mount the cot-
ter pins.
Info
Always change the brake linings in pairs.
Operate the foot brake lever repeatedly until the brake lin-
ings are in contact with the brake disc and there is a pressure
point.
E00348-10
Add brake fluid to level
A
.
Brake fluid DOT 4 / DOT 5.1 ( p. 358)
Mount screw cap
1
with membrane
2
and O-ring.
Info
Clean up overflowed or spilled brake fluid immediately
with water.
16.11 Checking the free travel of foot brake lever
Warning
Danger of accidentsThe brake system fails in the event of overheating.
If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear
brake.
Set the free travel on the foot brake lever in accordance with the specification.
402026-10
Disconnect spring
1
.
Move the foot brake lever back and forth between the end stop
and the contact to the foot brake cylinder piston and check
free travel
A
.
Guideline
Free travel at foot brake lever 3 5 mm (0.12 0.2 in)
» If the free travel does not meet specifications:
Adjust the basic position of the foot brake lever.
( p. 177)
Reconnect spring
1
.

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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