KTM 300 EXC TPI 2019 Repair Manual

ENGINE 18
243
» If the guide pin is loose and/or worn:
– Change the sliding plate.
312212-10
– Preassemble the shift shaft. ( p. 241)
–
Check clearance
F
between the sliding plate and the shift
quadrant.
Shift shaft - sliding
plate/shift quadrant play
0.40 … 0.80 mm (0.0157
… 0.0315 in)
» If the measured value does not meet specifications:
– Change the sliding plate.
18.5.23 Disassembling the main shaft
B04445-12
– Secure the main shaft with the toothed end facing downward in the vise.
Guideline
Use soft jaws.
–
Remove stop disk
1
and second-gear fixed gear
2
.
–
Remove fifth-gear idler gear
3
and needle bearing
4
.
–
Remove stop disk
5
.
–
Remove lock ring
6
.
–
Remove third/fourth-gear sliding gear
7
.
–
Remove lock ring
8
.
–
Remove stop disk
9
.
–
Remove sixth-gear idler gear
bk
.
–
Remove needle bearing
bl
.

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm