Suzuki VZR1800 2008 User Manual

4-10 DRIVELINE/AXLE
• Install the secondary driven gear assembly 3.
• Apply a small quantity of the THREAD LOCK SUPER to the
bearing housing bolts and tighten it to the specified torque.
( 99000-32030: THREAD LOCK SUPER “1303”
or equivalnet
! Secondary driven bering housing bolt:
28 N·m (2.8 kgf-m, 20.0 lb-ft)
• Install the shims 4. ("4-12)
• Install the secondary gear case. ("3-90)
• Install the speedometer sensor. ("10-37)
SECONDARY GEAR SHIMS ADJUSTMENT
BACKLASH
• Install the secondary driven gear assembly and secondary
gear case with removed shims. ("3-79 and 4-9)
NOTE:
Do not install the O-ring on the driven gear housing at this stage.
O-ring is installed after backlash and tooth contact are correct.
• Tighten the secondary driven gear case bolts to the specified
torque.
! Secondary driven gear case bolt:
26 N·m (2.6 kgf-m, 19.0 lb-ft)
• Measure the backlash as follows.
• Install the backlash measuring tool on the driven bevel gear
coupling, and set-up a dial gauge as shown in photo.
# 09924-34510: Backlash measuring tool (27 – 50 mm)
09900-20607: Dial gauge (1/100 mm, 10 mm)
09900-20701: Magnetic stand
• Adjust the dial gauge so that it touches the backlash measur-
ing tool arm at the mark; hold the secondary drive bevel gear
securely, and turn the secondary driven bevel gear coupling
slightly in each direction, reading the total backlash on the dial
gauge.
% Secondary bevel gear backlash
Standard: 0.03 – 0.15 mm (0.001 – 0.006 in)

Suzuki VZR1800 2008 Specifications

General

Displacement	1783 cc
Bore x Stroke	112.0 mm x 90.5 mm
Compression Ratio	10.5:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Dual hydraulic disc
Rear Brakes	Single hydraulic disc
Engine Type	4-stroke, liquid-cooled, DOHC, V-twin
Front Tire	130/70R18M/C 63H
Overall Length	2485mm (97.8 inches)
Overall Height	1185 mm
Ground Clearance	140 mm (5.5 in)
Seat Height	705 mm
Curb Weight	347 kg