Suzuki VZR1800 2008 User Manual

SERVICING INFORMATION 11-1
11
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ............................................................................... 11- 3
FI SYSTEM MALFUNCTION CODE AND
DEFECTIVE CONDITION.................................................................... 11- 3
ENGINE ............................................................................................... 11- 7
RADIATOR (COOLING SYSTEM) ...................................................... 11-13
CHASSIS ............................................................................................. 11-14
SHAFT DRIVE ..................................................................................... 11-15
BRAKES.............................................................................................. 11-15
ELECTRICAL ...................................................................................... 11-16
BATTERY ............................................................................................ 11-17
SPECIAL TOOLS ................................................................................ 11-18
TIGHTENING TORQUE ............................................................................. 11-22
ENGINE ............................................................................................... 11-22
DRIVELINE/AXLE ............................................................................... 11-23
FI SYSTEM AND INTAKE AIR SYSTEM............................................ 11-23
COOLING SYSTEM............................................................................. 11-23
CHASSIS ............................................................................................. 11-24
TIGHTENING TORQUE CHART......................................................... 11-25
SERVICE DATA......................................................................................... 11-26
WIRING HARNESS, CABLE AND HOSE ROUTING................................ 11-35
WIRING HARNESS ROUTING............................................................ 11-35
ENGINE ELECTRICAL PARTS LEAD WIRE ROUTING.................... 11-37
CABLE ROUTING ............................................................................... 11-38
FRONT BRAKE HOSE ROUTING ...................................................... 11-39
REAR BRAKE HOSE ROUTING ........................................................ 11-40
THROTTLE BODY HOSE ROUTING.................................................. 11-41
COOLING SYSTEM HOSE ROUTING................................................ 11-42
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
(FOR E-03, 28, 33)............................................................................... 11-43
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
(FOR THE OTHERS)........................................................................... 11-44
FUEL TANK INSTALLATION ............................................................. 11-45
FRAME HEAD COVER AND RADIATOR COVER
INSTALLATION................................................................................... 11-46
FRAME HEAD COVER CUSHION INSTALLATION .......................... 11-47
RADIATOR UPPER COVER CUSHION INSTALLATION.................. 11-47
LEFT FRAME COVERS INSTALLATION........................................... 11-48
RIGHT FRAME COVERS INSTALLATION......................................... 11-49
HEADLIGHT COVER INSTALLATION............................................... 11-50

Suzuki VZR1800 2008 Specifications

General

Displacement	1783 cc
Bore x Stroke	112.0 mm x 90.5 mm
Compression Ratio	10.5:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Dual hydraulic disc
Rear Brakes	Single hydraulic disc
Engine Type	4-stroke, liquid-cooled, DOHC, V-twin
Front Tire	130/70R18M/C 63H
Overall Length	2485mm (97.8 inches)
Overall Height	1185 mm
Ground Clearance	140 mm (5.5 in)
Seat Height	705 mm
Curb Weight	347 kg