Yamaha ttr230 User Manual

INSP
ADJUS
MAINTENANCE SCHEDULE TABLES
GENERAL MAINTENANCE / LUBRICATION
3-2
*: We recommend that these items be overhauled at a Yamaha authorized dealer shop.
NOTE:
Increase the frequency of air filter maintenance when it is used in dust or mud.
Brake fluid change:
1. When dismounting the master brake cylinder, change the fluid. Verify the reservoir level
regularly according to requirements.
2. Replace the master cylinder and brake caliper retainers every 2 years.
3. Replace the brake hoses every 4 years or if cracked or damaged.
INITIAL
600 mi
(1,000 km)
or 1 month
1,800 mi
(3,000 km)
or 3 months
3,000 mi
(5,000 km)
or 6 months
1. Clutch Check the operation. Adjust or replace the cable.
2. Front Brake*
Check the operation, fluid level and leakage. If
necessary, replace the pads.
3. Rear Brake* Check the operation. If necessary, replace the lining.
Check for cracks or damage.
Replace
5. Wheels*
Check the alignment, swinging, and spoke fastening. If
necessary, replace.
6. Tires*
Check for wear, air pressure and damage. If necessary,
fix or replace.
7.
Wheel roller
bearings*
Check the clearance/free play and damage. If
necessary, replace.
8.
Pivot roller
bearing*
Check the clearance/free play and apply a moderate
quantity of lithium-based grease.
9.
Transmission
chain
Check the clearance/free play and wear. Adjust and
apply the specified lubricant.
10.
Steering
roller bearing*
Check clearance/free play and damage. Apply lithium-
based grease after each 1,200 mi (2,000 km) or 12
months (the first to expire).
11.
Clamps
and fasteners*
Check bolts and nuts. If necessary, tighten.
12.
Clutch lever
and front brake
Apply lithium-based grease.
13.
Shift lever
and rear brake
Apply lithium-based grease.
14. Side stand Check the operation and apply lithium-based grease.
15. Exhaust core* Clean.
16.
Front
suspension*
Check the operation and leakage. If necessary, replace.
17. Shock absorber* Check the operation and leakage. If necessary, replace.
18. Rear suspension* Apply molybdenum disulfide-based grease.
19. Camshaft cables* Apply Yamaha cable lubricant or engine oil 10W-30.
20.
Throttle lever
and cable*
Check the operation and free play. If necessary, adjust
the cable free play. Lubricate the lever and the cable.
EACH
Nº ITEM SERVICE
4. Brake hose*
each 4 years
for each riding

Yamaha ttr230 Specifications

General

Engine Type	223cc air-cooled SOHC 4-stroke; 2 valves
Bore x Stroke	70.0mm x 58.0mm
Compression Ratio	9.5:1
Ignition	CDI
Transmission	Constant-mesh 6-speed; multiplate wet clutch
Final Drive	Chain
Rear Suspension	Single shock; 8.7-in travel
Front Tire	80/100-21
Rear Tire	100/100-18
Length	81.3 in
Width	31.5 in
Seat Height	34.3 in
Wheelbase	54.5 in
Ground Clearance	11.6 in
Front Suspension	Telescopic fork
Rear Brake	Drum