Club Car Precedent Maintenance And Service Manual

SECTION13—ELECTRICVEHICLE-ELECTRICAL
COMPONENTS
13
ElectricVehicle-ElectricalComponents
DANGER
•SeeGeneralWarningsonpage1-2.
WARNING
•SeeGeneralWarningsonpage1-2.
KEYSWITCH
SeeGeneralWarningsonpage1-2.
TESTINGTHEKEYSWITCH
Seetheappropriatetroubleshootingsectionforthetypeofelectricalsystemusedinthevehicle.
SeeTestProcedure5–KeySwitchandMCORLimitSwitchCircuitonpage12-17.
KEYSWITCHREMOVAL
1.Disconnectthebatteriesanddischargethecontroller.SeeDisconnecttheBatteries–ElectricVehicles
onpage1-4.
2.Removetheinstrumentpanel(Figure13-1,Page13-2).
2.1.Removethreescrews(1)fromtheinstrumentpanel(2).
2.2.Rotatetheinstrumentpanelupandawayfromthedashtodisengagethetabsatthetopofthepanel.
2.3.Disconnecttheelectricalconnector(3)totheinstrumentpanel.
3.Disconnectthewiresfromthekeyswitch.
4.Fromthebackoftheinstrumentpanel,pushdownontheretainingtabssurroundingthekeyswitch(4)and
removethekeyswitchcap(8).Holdthekeyswitchandremovetheswitchretainingnut(6)fromtheoutside
oftheinstrumentpanel(Figure13-2,Page13-2).
KEYSWITCHINSTALLATION
1.Positionthekeyswitchandatwasher(9)intheinstrumentpanel,theninstallandtightentheswitchretainingnut
(6)to40in·lb(4.5N·m).Installkeyswitchcap(8)incenterdash(Figure13-2,Page13-2).
2.Connecttheblueandgreenwirestothekeyswitchterminals.Eitherorientationiscorrect.See.
3.Installtheinstrumentpanel.
3.1.Connecttheelectricalconnector(3)(Figure13-1,Page13-2).
3.2.Positiontheinstrumentpanel(2)onthedashassembly.Makesuretabsonupperedgeproperlyengage
withthecorrespondingslotsonthedashassembly.Ensurethattherearenowiresexposedorpinched
duringpositioning.
3.3.Secureinstrumentpaneltothedashassemblywiththreescrews(1).Tightenscrewsto1.8ft·lb(2.5N·m).
4.Connectthebatteries.SeeConnecttheBatteries–ElectricVehiclesonpage1-5.
2020Precedent,Villager2and4MaintenanceandServiceManualPage13-1

Club Car Precedent Specifications

General

Power Source	Electric
Batteries	Six 8-volt (Electric)
Brakes	Mechanical Drum
Seating Capacity	2
Overall Length	91.5 in
Overall Width	47 in
Range	Up to 30 miles (depending on conditions)
Frame	Aluminum
Suspension	Leaf spring (front and rear)
Tires	18 x 8.5-8
Payload Capacity	800 lb