Club Car Precedent Maintenance And Service Manual

ELECTRICVEHICLE-BATTERYCHARGEROnboardChargerRepairs
15
4.DisconnectACcordreellead(3)fromonboardcharger(4).Retainsleeve(5).
5.DisconnectDCchargingharness(6)fromonboardchargerDCcord(7).
6.Disconnect14-pinplug(8)fromonboardcharger(4).
7.Removetwotorxscrews(9)securingDCcordconnector(7)toseatbottom(2).Retaininsulator(10).
8.Removetwotorxscrews(11)securingchargershield(12)toonboardcharger(4).
9.Removefourbolts(13)securingonboardcharger(4)toseatbottom(2).
ONBOARDCHARGERINSTALLATION
1.Usingexistingmountingholes,secureonboardcharger(4)toseatbottom(2)withfourbolts(13)(Figure15-12,
Page15-26).Tightenbolts(13)to53in·lb(6N·m).
2.Securechargershield(12)tochargerwithtwotorxscrews(11).Tightenscrews(11)to39.8in·lb(4.5N·m).
3.Usingexistingmountingholes,secureDCcordconnector(7)andinsulator(10)toseatbottom(2)withtwo
screws(9).Tightenscrews(9)to11in·lb(1.25N·m).
4.Connect14-pinplug(8)toonboardcharger(4).
5.ConnectDCchargingharness(6)toonboardchargerDCcord(7).
6.Ensuresleeve(5)isinplaceoncharger'sACsocketandconnectlead(3)fromACcordreeltoonboard
charger(4).
7.Lowerrear-facingseatbottom(2).
8.PlacetheTow/RunswitchintheTOWpositionandconnectthebatteries.SeeConnecttheBatteries–Electric
Vehiclesonpage1-5.
TERMINALBLOCKCOVERREMOVAL
1.DisconnectACcordfromACoutlet.
2.DisconnectDCcord(1)atconnectormountedunderseat(Figure15-13,Page15-28).
3.Pushinmountingtabs(Figure15-11,Page15-24)toreleasecover(2)fromterminalblock(3).
TERMINALBLOCKCOVERINSTALLATION
WARNING
•Theterminalblockcover(2)ontheDCterminalblock(3)mustbeinstalledproperlytocomplywithUL
code.ThiscoverpreventswaterexposureandpreventsashortacrosstheDCterminals.
1.Aligncover(2)withterminalblock(3)andpushontoblockuntiltabslockintoplace(Figure15-13,Page15-28).
2020Precedent,Villager2and4MaintenanceandServiceManualPage15-27

Club Car Precedent Specifications

General

Power Source	Electric
Batteries	Six 8-volt (Electric)
Brakes	Mechanical Drum
Seating Capacity	2
Overall Length	91.5 in
Overall Width	47 in
Range	Up to 30 miles (depending on conditions)
Frame	Aluminum
Suspension	Leaf spring (front and rear)
Tires	18 x 8.5-8
Payload Capacity	800 lb