Club Car Precedent Maintenance And Service Manual

13
ChargerReceptacle
ELECTRICVEHICLE-ELECTRICAL
COMPONENTS
3.Disconnecttheheavygaugewiresfromthesolenoid(4)byremovingthenuts(7)andwashers(10)(Figure
13-11,Page13-11).
4.Disconnectthespadeconnectorsfromthesolenoid(4).
5.Slidesolenoid(4)uptodisengagethemountingtabsandremovefrommountingplate.
SOLENOIDINSTALLATION
1.Slidesolenoid(4)intomountingplate(Figure13-11,Page13-11).
2.Withresistor(11)inplaceasshown,connectthefourwirestotheappropriatesolenoidterminals.See.Tighten
thenuts(7)thatsecuretheheavy-gaugeyellowandredwiresto72to84in·lb(8to9.5N·m).
3.Returnelectronicsmodulecover(8)toitsoriginallocation.SeeElectronicsModuleCoverInstallationon
page13-6.
4.PlacetheTow/RunswitchintheTOWpositionandconnectthebatteries.SeeConnecttheBatteries–Electric
Vehiclesonpage1-5.
CHARGERRECEPTACLE
SeeGeneralWarningsonpage1-2.
Thechargercord,plug,andreceptaclearewearitemsandshouldbeinspecteddaily.Visuallyinspectthemforcracks,
looseconnections,andfrayedwiring;theymustbereplacedwhenwornordamaged.Ifchargerplugorreceptacle
showsignsofcorrosionortheplugisdifculttoinsertorremove,thereceptaclecontactsandplugterminalsshouldbe
cleanedwithagoodelectricalcontactcleanerorlightlysprayedwithWD-40
®
brandspraylubricant.Theplugshould
thenbeinsertedandremovedseveraltimestoensureeaseofinsertion,easeofremoval,andgoodelectricalcontact.
TESTINGTHECHARGERRECEPTACLE
SeeTestProcedure14–VoltageatChargerReceptacleRedWireSocketonpage12-27.
Seealsotheappropriatebatterychargermaintenanceandservicemanual.
CHARGERRECEPTACLEINSPECTION
Inspectthereceptacleforcracks,looseconnectionsandfrayedwiring.
NOTE:Disassemblyofthechargerreceptacle,forthepurposeofremovalorinstallation,isnotrecommended.
CHARGERRECEPTACLEREMOVAL
1.Disconnectthebatteriesanddischargethecontroller.SeeDisconnecttheBatteries–ElectricVehicles
onpage1-4.
2.Removekickplate.SeeKickPlateandChargerReceptacleBezel–ElectricVehiclesonpage4-14.
3.Removethe10-gaugeredwirefromthesolenoid.
4.Disconnectthe10-gaugeblackwirefromthecontrollerB-terminal.
5.Disconnectthelightbluewirefrommainharnessatthebulletconnector.
6.Removethethreescrews(1)thatsecurethechargerreceptacle(2)tothebucket.
Page13-142020Precedent,Villager2and4MaintenanceandServiceManual

Club Car Precedent Specifications

General

Power Source	Electric
Batteries	Six 8-volt (Electric)
Brakes	Mechanical Drum
Seating Capacity	2
Overall Length	91.5 in
Overall Width	47 in
Range	Up to 30 miles (depending on conditions)
Frame	Aluminum
Suspension	Leaf spring (front and rear)
Tires	18 x 8.5-8
Payload Capacity	800 lb