Husqvarna TE 250 2010 Repair Manual

H.58 Part. N. 8000 H1489 (10-2009)
ENGINE REASSEMBLY
Installing the engine and assembling the motorcycle
Install the engine and any parts you had removed in the order given below.
Place the engine in the chassis.
Insert the swinging arm shaft from the right-hand side and tighten its nut using
a 22 mm wrench (122.5 Nm, 12.5 Kgm, 90.3 ft/lb).
Tighten the engine mounting bolts to the frame using a 12 mm wrench on the
left-hand side and a 10 mm wrench on the right-hand side (35.3 Nm, 3.6 Kgm,
26 ft/lb).
Install the drive chain (t the master link clip by setting the closed side facing
the chain direction of rotation).
Install the clutch control on the engine and tighten the tting with an 8 mm wrench
(8 Nm, 0.8 Kgm, 5.8 ft/lb). Add clutch uid.
On the left-hand side, use an 8 mm wrench to install the chain guide plate (8 Nm,
0.8 Kgm, 5.8 ft/lb). Fit the transmission sprocket cover and tighten its screws
using a 6 mm wrench (10.4 Nm, 1 Kgm, 7.7 ft/lb).
Fit the spark plug cap to the spark plug. Install the rubber hose on the right-hand
side of the cylinder head cover.
Ret the oil sump guard if you had removed it (14.7 Nm, 1.5 Kgm, 10.8 ft/lb).
Ret the coolant hoses with their clamps.
Ret the rear brake pedal with its bolt (41.6 Nm, 4.2 Kgm, 30.7 ft/lb + Loctite
243).
Ret the side guards of the chassis.
Ret the carburettor.
Ret the exhaust system (pipe retaining screws: 10.4 Nm, 1Kgm, 7.7 ft/lb) (exhaust
pipe retaining screws: use an 8 mm wrench , 8.4 Nm, 0.8 Kgm, 5.8 ft/lb).
Ret the fuel tank together with the scoops.
Ret the fuel tank front retaining screw (10.4 Nm, 1Kgm, 7.7 ft/lb) and hook up
the scoops to the spoilers on the radiators.
Ret the breather hose of the fuel tank plug on the steering stem. Ret the hose
running from fuel tank to carburettor.
Ret the side panels with their retaining screws.
Ret the saddle and secure it with its rear xing.
NOTES
1) Unless otherwise specied, standard torque values for the different thread
sizes are as follows
M5x0.8 (5.6-6.2 Nm; 0.57-0.63 Kgm; 4.1-4.5 ft/lb)
M6x1 (7.6-8.4 Nm; 0.80-0.85 Kgm; 5.8-6.1 ft/lb)
M8x1.25 (24-26 Nm; 2.4-2.6 Kgm; 17.3-18.8 ft/lb)
2) For electrical connections, see relevant diagram included in Section M.
3) Bleed the clutch (see Section P).
4) Add 0.9 l of CASTROL POWER 1 RACING oil (10W-50) to the crankcase.
5) Add 1.1-1.3 l of AGIP COOL uid to the right radiator.
6) Check that the kick start pedal moves freely.
7) Perform the necessary adjustments as outlined in Section D "Settings and
adjustments".

Husqvarna TE 250 2010 Specifications

General

Brand	Husqvarna
Model	TE 250 2010
Category	Motorcycle
Language	English