Front fork removal ........................................................................................I.4
Front suspension Mod. TC-TXC /2010 ........................................................I.6
Service instructions for Ø48USD Kayba fork
- TC-TXC 250/2010 ......................................................................................I.6
Front suspension (TC - TXC) .......................................................................I.7
Front fork disassembly (TC - TXC) ...............................................................I.8
Front suspension Mod. TE /2010 ..............................................................I.18
Front suspension (TE) ................................................................................I.18
Front suspension Mod. TC /2009 ..............................................................I.28
Front suspension
.......................................................................................I.28
Service instructions for Ø50USD fork
.........................................................I.29
Fork components ........................................................................................I.30
General overhaul instructions .....................................................................I.31
Placing the fork in a vice.............................................................................I.31
Troubleshooting
..........................................................................................I.32
General maintenance
.................................................................................I.32
Cleaning the fork legs .................................................................................I.33
Disassembly ...............................................................................................I.33
Assembly ....................................................................................................I.33
Bleeding......................................................................................................I.34
Draining oil..................................................................................................I.35
Cartridge removal
.......................................................................................I.36
Checking and changing cartridge and compression valve setting
.............I.36
Cartridge removal
.......................................................................................I.36
Rebound adjuster servicing ........................................................................I.38
Disassembly ...............................................................................................I.38
Assembly ....................................................................................................I.38
Compression valve servicing ......................................................................I.39
Disassembly ...............................................................................................I.39
Assembly ....................................................................................................I.39
Cartridge assembly.....................................................................................I.40
Separating inner and outer tube - sealing ring removal..............................I.43
Assembling inner and outer tube - sealing ring installation ........................I.44
Cartridge assembly.....................................................................................I.45
Oil lling ......................................................................................................I.46
Installing the fork on the motorcycle ...........................................................I.46
Settings.......................................................................................................I.47
Rider sag adjustment..................................................................................I.47
How to measure sag...................................................................................I.47
Spring preload adjustment..........................................................................I.48
Rebound adjustment ..................................................................................I.48
Compression adjustment ............................................................................I.49