April 2017
4-1
Xerox® VersaLink® B7025/B7030/B7035 Multifunction Printer
Repairs and Adjustments
Launch Issue
4 Repairs and Adjustments
REPs 1 - Standby Power
REP 1.1 HVPS................................................................................................................ 4-5
REP 1.2 Drive PWB ........................................................................................................ 4-6
REP 1.3 LVPS................................................................................................................. 4-8
REP 1.4 LVPS Assembly................................................................................................ 4-9
REPs 2 - User Interface
REP 2.1 User Interface Assembly................................................................................... 4-11
REPs 3 - Machine Run Control
REP 3.1 ESS PWB ......................................................................................................... 4-13
REP 3.2 ESS PWB Chassis Assembly........................................................................... 4-18
REP 3.3 SD Card ............................................................................................................ 4-23
REPs 5 - DADF
REP 5.1 DADF Removal................................................................................................. 4-25
REP 5.2 DADF Document Cushion ................................................................................ 4-27
REP 5.3 DADF Front Cover............................................................................................ 4-28
REP 5.4 DADF Rear Cover............................................................................................. 4-28
REP 5.5 DADF PWB....................................................................................................... 4-30
REP 5.6 Upper Feeder Assembly ................................................................................... 4-31
REP 5.7 DADF Feeder Assembly ................................................................................... 4-32
REP 5.8 Left Counter Balance ........................................................................................ 4-33
REP 5.9 Right Counter Balance...................................................................................... 4-34
REP 5.10 Feed/Nudger Roll Assembly........................................................................... 4-35
REP 5.11 Harness Guide and Wire Harness .................................................................. 4-36
REP 5.12 DADF Feed Motor Assembly.......................................................................... 4-39
REP 5.13 DADF Drive Belt ............................................................................................. 4-40
REP 5.14 Document Tray ............................................................................................... 4-41
REP 5.15 Retard Chute Assembly.................................................................................. 4-42
REP 5.16 Invert Chute Assembly.................................................................................... 4-43
REP 5.17 DADF Takeaway Roll ..................................................................................... 4-43
REP 5.18 Sensor Bracket Assembly............................................................................... 4-47
REP 5.19 Retard Roll Assembly ..................................................................................... 4-48
REPs 10 - Print Transportation and Fusing
REP 10.1 Exit 1 OCT Assembly...................................................................................... 4-49
REP 10.2 Exit 2 Roll........................................................................................................ 4-50
REP 10.3 Fuser Removal ............................................................................................... 4-52
REP 10.4 Fuser Fan Duct Assembly .............................................................................. 4-53
REPs 12 - Integrated Office Finisher
REP 12.1 Integrated Office Finisher Removal ................................................................ 4-55
REP 12.2 Paddle Belts.................................................................................................... 4-56
REP 12.3 Sub Paddle Solenoid ...................................................................................... 4-59
REP 12.4 Stapler Assembly............................................................................................ 4-60
REP 12.5 Set Clamp Home Sensor................................................................................ 4-61
REP 12.6 Exit Roll Assembly.......................................................................................... 4-63
REP 12.7 Nip Roll ........................................................................................................... 4-64
REP 12.8 Finisher Entry Sensor ..................................................................................... 4-64
REP 12.9 Compiler Exit Sensor ...................................................................................... 4-66
REP 12.10 Main Paddle Shaft Assembly........................................................................ 4-67
REP 12.11 Lower Chute Assembly................................................................................. 4-69
REP 12.12 Entry Roll ...................................................................................................... 4-71
REP 12.13 Upper Chute Assembly................................................................................. 4-72
REP 12.14 Finisher PWB................................................................................................ 4-73
REP 12.15 Stacker Tray Assembly................................................................................. 4-74
REP 12.16 Stacker Shaft Assembly................................................................................ 4-75
REP 12.17 Stacker Motor................................................................................................ 4-78
REP 12.18 Stack Sensor 1 and Stack Sensor 2 ............................................................. 4-79
REP 12.19 Compiler Assembly....................................................................................... 4-80
REP 12.20 Set Clamp Shaft............................................................................................ 4-82
REP 12.21 Eject Belt....................................................................................................... 4-83
REP 12.22 Eject/Set Clamp Motor Assembly ................................................................. 4-84
REP 12.23 Rear Tamper Home Sensor.......................................................................... 4-86
REP 12.24 Eject Shaft Assembly.................................................................................... 4-87
REP 12.25 Front /Rear Tamper Motor Assembly............................................................ 4-89
REP 12.26 Front Tamper Home Sensor ......................................................................... 4-90
REP 12.27 Eject Home Sensor....................................................................................... 4-91
REP 12.28 Stack Height Sensor ..................................................................................... 4-93
REPs 13 - Office Finisher LX
REP 13.1 H-Transport Assembly .................................................................................... 4-95
REP 13.2 Hole Punch Assembly..................................................................................... 4-95
REP 13.3 H-Transport Belt.............................................................................................. 4-96
REP 13.4 H-Transport Motor........................................................................................... 4-97
REP 13.5 Finisher LX Undocking.................................................................................... 4-97
REP 13.6 Front Cover..................................................................................................... 4-98
REP 13.7 Rear Upper Cover........................................................................................... 4-99
REP 13.8 Rear Lower Cover........................................................................................... 4-99
REP 13.9 Eject Cover ..................................................................................................... 4-100
REP 13.10 Foot Cover .................................................................................................... 4-102
REP 13.11 Stacker Lower Cover .................................................................................... 4-102
REP 13.12 Stacker Upper Cover .................................................................................... 4-103
REP 13.13 Stack Height Sensors 1 and 2 ...................................................................... 4-103
REP 13.14 Sub Paddle Solenoid Assembly.................................................................... 4-104
REP 13.15 Stapler Move Motor....................................................................................... 4-104
REP 13.16 Finisher Stapler Assembly ............................................................................ 4-106
REP 13.17 Compiler Tray Assembly............................................................................... 4-107
REP 13.18 Crease Assembly.......................................................................................... 4-116
REP 13.19 Stacker Elevator Motor ................................................................................. 4-117
REP 13.20 Stacker Tray.................................................................................................. 4-118
REP 13.21 Eject Belt....................................................................................................... 4-118
REP 13.22 Eject Motor Assembly ................................................................................... 4-119
REP 13.23 Finisher PWB................................................................................................ 4-119
REP 13.24 Finisher LVPS............................................................................................... 4-120
REP 13.25 Eject Motor.................................................................................................... 4-121