Suzuki GRAND VITARA XL-7 Service Manual

7A2
MANUAL TRANSMISSION 7A2-1
GENERAL DESCRIPTION 7A2- 2. . . . . . . . . . . . . .
COMPONENTS 7A2- 3. . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS 7A2- 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS TABLE 7A2- 4. . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE 7A2- 5. . . . . . . . . . . . . . . .
GEAR OIL INSPECTION AND
CHANGE 7A2- 5. . . . . . . . . . . . . . . . . . . . . . . . . .
SHIFT CONTROL LEVERS 7A2- 6. . . . . . . . . . . .
SWITCHES 7A2- 8. . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSFER 4WD SWITCH REMOVAL
AND INSTALLATION 7A2- 8. . . . . . . . . . . . . . .
BACK UP LIGHT SWITCH REMOVAL
AND INSTALLATION 7A2- 8. . . . . . . . . . . . . . .
4WD SWITCH AND BACK UP LIGHT
SWITCH INSPECTION 7A2- 9. . . . . . . . . . . . .
ENGINE REAR MOUNTING 7A2-10. . . . . . . . . . .
DISMOUNTING OF TRANSMISSION
UNIT 7A2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOUNTING OF TRANSMISSION
UNIT 7A2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT REPAIR 7A2-14. . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION CASE
COMPONENTS 7A2-14. . . . . . . . . . . . . . . . . . . . .
INPUT AND COUNTER SHAFT
COMPONENTS 7A2-15. . . . . . . . . . . . . . . . . . . . .
GEAR SHIFTER COMPONENTS 7A2-16. . . . . . .
UNIT DISASSEMBLY 7A2-17. . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER CASE
ASSEMBLY 7A2-17. . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION UNIT 7A2-17. . . . . . . . . . . . . .
INPUT SHAFT ASSEMBLY 7A2-26. . . . . . . . . .
MAIN SHAFT ASSEMBLY 7A2-26. . . . . . . . . . .
COUNTER SHAFT ASSEMBLY 7A2-27. . . . . .
5TH AND REVERSE
SYNCHRONIZER RING 7A2-28. . . . . . . . . . . .
INPUT SHAFT BEARING RETAINER
AND OIL SEAL 7A2-28. . . . . . . . . . . . . . . . . . . .
TRANSMISSION REAR CASE 7A2-28. . . . . . .
COMPONENTS INSPECTION 7A2-29. . . . . . . . .
INPUT SHAFT ASSEMBLY 7A2-29. . . . . . . . . .
MAIN SHAFT ASSEMBLY 7A2-30. . . . . . . . . . .
COUNTER SHAFT AND REVERSE
IDLE GEAR 7A2-32. . . . . . . . . . . . . . . . . . . . . . .
UNIT ASSEMBLY 7A2-34. . . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER CASE
ASSEMBLY 7A2-34. . . . . . . . . . . . . . . . . . . . . . .
INPUT SHAFT ASSEMBLY 7A2-35. . . . . . . . . .
MAIN SHAFT ASSEMBLY 7A2-36. . . . . . . . . . .
COUNTER SHAFT ASSEMBLY 7A2-40. . . . . .
INPUT SHAFT BEARING RETAINER
AND OIL SEAL 7A2-41. . . . . . . . . . . . . . . . . . . .
TRANSMISSION REAR CASE 7A2-41. . . . . . .
TRANSMISSION INTERMEDIATE
CASE AND FRONT CASE
(LOCATION OF KNOCK AND
PLUG) 7A2-42. . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION UNIT 7A2-43. . . . . . . . . . . . . .
TIGHTENING TORQUE
SPECIFICATION 7A2-57. . . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIAL 7A2-57. . . . . . . .
SPECIAL TOOL 7A2-58. . . . . . . . . . . . . . . . . . . . . . .
SECTION 7A2
MANUAL TRANSMISSION
CONTENTS

Suzuki GRAND VITARA XL-7 Specifications

General

Brand	Suzuki
Model	GRAND VITARA XL-7
Category	Automobile
Language	English