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Suzuki GRAND VITARA XL-7 Service Manual

Suzuki GRAND VITARA XL-7
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7A2-56 MANUAL TRANSMISSION
TIGHTENING TORQUE SPECIFICATION
Fastening
p
art
Tightening torque
Fastening
art
N
.
m kg-m lb-ft
Transfer oil filler / level and drain plugs 23 2.3 17.0
Transmission oil filler / level and drain plugs 38 3.8 27.5
Back-up light switch 45 4.5 32.5
Control lever locating bolts 17 1.7 12.5
Gear shift lever case plate screws 6 0.6 4.5
Interlock cam plug 25 2.5 18.0
Main and counter shaft bearing plate screws 19 1.9 14.0
High and low gear shift fork bolts 20 2.0 14.5
Locating spring screws and straight plug 25 2.5 18.0
Input shaft bearing retainer bolts 25 2.5 18.0
Rear case to intermediate case bolts 38 3.8 27.5
Gear shift shaft inner bolt 40 4.0 29.0
Gear shift shaft inner plug 19 1.9 14.0
Return spring low/reverse bolts 28 2.8 20.5
Clutch housing bolts 50 5.0 36.5
Transmission to transfer bolts 23 2.3 17.0
Oil plate mounting bolts 19 1.9 14.0
Stopper mounting bolts 25 2.5 18.0
Control lever boot cover bolts 15 1.5 11.0
4WD switch 20 2.0 14.5
Transmission to engine bolts and nuts 55 5.5 40.0
Engine rear mounting member bolts 50 5.0 36.5
Exhaust No.1 pipe to manifold nuts 60 6.0 43.5
Exhaust No.1 pipe to exhaust No.2 pipe bolts 50 5.0 36.5
Exhaust No.2 pipe to muffler nuts 60 6.0 43.5
Front propeller shaft universal joint flange bolts 50 5.0 36.5
Rear propeller shaft universal joint flange bolts 60 6.0 43.5
Engine rear mounting bolts 50 5.0 36.5
CKP sensor mounting bolt 10 1.0 7.5
Stabilizer bar mount bush bracket bolts 23 2.3 17.0
REQUIRED SERVICE MATERIAL
Material
Recommended SUZUKI product
Use
Material
(Part Number)
Use
Lithium grease SUZUKI SUPER GREASE A
(99000-25010)
D Oil seal lips
D Gear shift lever bush
D Input shaft bearing roller
D Straight pin
Thread lock cement THREAD LOCK 1322
(99000-32110)
D Straight plug screw
D Gear shift shaft inner bolt
D Gear shift shaft inner plug
D Main and countershaft bearing retainer screws
D Oil plate bolts
D Stopper bolts
D Gear shift fork bolts
Sealant SUZUKI BOND No.1215
(99000 31110)
D Interlock cam plug
D Locating spring screw
(99000
-
31110)
D
L
oca
ti
ng spr
i
ng screw
D Return sprin
g
bolts
g
D Mating surface of gear shift lever case
D Mating surface of transmission cases
D
M
a
ti
ng sur
f
ace o
f
t
ransm
i
ss
i
on cases
D Gear shift shaft plu
g
Gear
shift
shaft
lug
D Input shaft bearing retainer bolts

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Suzuki GRAND VITARA XL-7 Specifications

General IconGeneral
BrandSuzuki
ModelGRAND VITARA XL-7
CategoryAutomobile
LanguageEnglish

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