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Suzuki GSF650 Service Manual

Suzuki GSF650
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1D-70 Engine Mechanical:
Conrod Crank Pin Bearing Inspection and
Selection
B817H21406039
Refer to “Conrod Removal and Installation (Page 1D-
67)”.
Inspection
1) Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
2) Place the plastigauge axially along the crank pin,
avoiding the oil hole, as shown.
Special tool
(A): 09900–22301 (Plastigauge (0.025 -
0.076 mm))
3) Tighten the conrod cap bolts to the specified torque,
in two stages.
NOTE
When installing the conrod cap to the
crank pin, make sure that I.D code “A” on
the conrod faces towards the intake side.
Never rotate the crankshaft or conrod
when a piece of plastigauge is installed.
Tightening torque
Conrod cap bolt: 15 Nm (1.5 kgf-m, 11.0 Ib-ft)
then turn in 1/4 (90°) turn.
4) Remove the conrod caps and measure the width of
the compressed plastigauge using the envelope
scale. This measurement should be taken at the
widest part of the compressed plastigauge.
If the oil clearance exceeds the service limit, select
the specified bearings from the bearing selection
table.
Conrod big end oil clearance
Standard: 0.032 – 0.056 mm (0.0013 – 0.0022 in)
Conrod big end oil clearance
Service limit: 0.080 mm (0.0031 in)
Selection
1) Check the corresponding conrod I.D. code numbers
([1] or [2]) “A”.
Conrod I.D. specification
I718H1140285-01
(A)
I718H1140286-01
“A”
I718H1140287-01
Code “A” I.D. specification
1
37.000 – 37.008 mm
(1.4567 – 1.4570 in)
2
37.008 – 37.016 mm
(1.4570 – 1.4574 in)
(A)
I718H1140289-01
“A”
I718H1140290-01

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Suzuki GSF650 Specifications

General IconGeneral
Displacement656 cc
Bore x Stroke65.5 mm x 48.7 mm
Compression Ratio11.5:1
Fuel SystemFuel injection
IgnitionElectronic ignition (transistorized)
StarterElectric
Transmission6-speed, constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire120/70ZR17M/C (58W), tubeless
Rear Tire160/60ZR17M/C (69W), tubeless
Overall Length2, 130 mm
Rear BrakesDisc brake
Fuel Tank Capacity19.0 L
Wheelbase1, 470 mm
Seat Height790 mm
Ground Clearance135 mm
Engine Type4-stroke, liquid-cooled, DOHC, 4-cylinder

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