Suzuki GSF650 Service Manual

5C-17 Clutch:
13) Apply a light coat of the BOND to the clutch cover
gasket mating surface as shown.
: Sealant 99000–31140 (SUZUKI BOND
No.1207B or equivalent)
14) Install the dowel pins and gasket (19).
CAUTION
!
Use a new gasket to prevent oil leakage.
15) Fit new gasket washer to the bolt (20).
CAUTION
!
Use the gasket washers to prevent oil
leakage.
16) Install the clutch cover and tighten the clutch cover
bolts.
17) Pour Engine oil. Refer to “Engine Oil and Filter
Replacement in Section 0B (Page 0B-12)”.
Clutch Parts Inspection
B817H25306018
Refer to “Clutch Removal (Page 5C-12)” and “Clutch
Installation (Page 5C-14)”.
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have
reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate thickness
Service limit (No.1, No.2 and No.3 drive plates): 2.62
mm (0.103 in)
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate claw width
Service limit (No.1, No.2 and No.3 drive plates): 13.0
mm (0.51 in)
I717H1530023-01
19
I717H1530024-01
20
I717H1530025-02
(A)
I649G1530056-03
(A)
I649G1530057-03

Suzuki GSF650 Specifications

General

Displacement	656 cc
Bore x Stroke	65.5 mm x 48.7 mm
Compression Ratio	11.5:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Starter	Electric
Transmission	6-speed, constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	120/70ZR17M/C (58W), tubeless
Rear Tire	160/60ZR17M/C (69W), tubeless
Overall Length	2, 130 mm
Rear Brakes	Disc brake
Fuel Tank Capacity	19.0 L
Wheelbase	1, 470 mm
Seat Height	790 mm
Ground Clearance	135 mm
Engine Type	4-stroke, liquid-cooled, DOHC, 4-cylinder