Suzuki GSF650 Service Manual

Starting System: 1I-4
Starter Motor Removal and Installation
B817H21906002
Refer to “Electrical Components Location in Section 0A
(Page 0A-10)”.
Removal
1) Turn the ignition switch OFF position and disconnect
the battery (–) lead wire. Refer to “Battery Removal
and Installation in Section 1J (Page 1J-12)”.
2) Remove the throttle body. Refer to “Throttle Body
Removal and Installation in Section 1D (Page 1D-
10)”.
3) Remove the regulator/rectifier. Refer to “Regulator /
Rectifier Inspection in Section 1J (Page 1J-8)”.
4) Disconnect the starter motor lead wire (1).
5) Remove the starter motor (2).
Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the starter motor O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
CAUTION
!
Replace the O-ring with a new one.
• Tighten the starter motor mounting bolt with the
battery (–) lead wire (1). Refer to“Wiring Harness
Routing Diagram (GSF650/S/A/SAK7) in Section 9A
(Page 9A-8)” .
• Tighten the starter motor lead wire to the specified
torque.
Tightening torque
Starter motor lead wire mounting nut (a): 5 N·m (
0.5 kgf-m, 3.5 lbf-ft)
Starter Motor Disassembly and Assembly
B817H21906003
Refer to “Starter Motor Removal and Installation
(Page 1I-4)”.
Disassembly
Disassemble the starter motor as shown in the starter
motor components diagram. Refer to “Starter Motor
Components (Page 1I-3)”.
1
I717H1190001-01
2
I717H1190002-01
I717H1190003-01
1
I717H1190005-01
(a)
I717H1190004-01

Suzuki GSF650 Specifications

General

Displacement	656 cc
Bore x Stroke	65.5 mm x 48.7 mm
Compression Ratio	11.5:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Starter	Electric
Transmission	6-speed, constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Tire	120/70ZR17M/C (58W), tubeless
Rear Tire	160/60ZR17M/C (69W), tubeless
Overall Length	2, 130 mm
Rear Brakes	Disc brake
Fuel Tank Capacity	19.0 L
Wheelbase	1, 470 mm
Seat Height	790 mm
Ground Clearance	135 mm
Engine Type	4-stroke, liquid-cooled, DOHC, 4-cylinder