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Suzuki GSF650 Service Manual

Suzuki GSF650
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Fuel System: 1G-5
Repair Instructions
Fuel Pressure Inspection
B817H21706001
WARNING
!
Keep away from fire or spark.
Spilled gasoline should be wiped off
immediately.
Work in a well-ventilated area.
Inspect the fuel pressure in the following procedures:
1) Lift and support the fuel tank. Refer to “Fuel Tank
Removal and Installation (Page 1G-9)”.
2) Place a rag under the fuel feed hose and disconnect
fuel feed hose (1) from the fuel pump.
3) Install the special tools between the fuel pump and
fuel delivery pipe.
Special tool
(A): 09940–40211 (Fuel pressure gauge
adapter)
(B): 09940–40220 (Fuel pressure gauge
hose attachment)
(C): 09915–77331 (Meter (for high
pressure))
(D): 09915–74521 (Oil pressure gauge hose)
4) Turn the ignition ON and check for fuel pressure.
Fuel pressure
Approx. 300 kPa (3.0 kgf/cm
2
, 43.5 psi)
If the fuel pressure is lower than the specification,
check for the followings:
Fuel hose leakage
Clogged fuel filter
Pressure regulator
Fuel pump
If the fuel pressure is higher than the specification,
check for the followings:
Fuel pump
Pressure regulator
5) Remove the special tools.
WARNING
!
Before removing the special tools, turn the
ignition switch OFF position and release the
fuel pressure slowly.
6) Reinstall the fuel tank. Refer to “Fuel Tank Removal
and Installation (Page 1G-9)”.
Fuel Pump Inspection
B817H21706002
Turn the ignition switch ON and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound,
inspect the fuel pump circuit connections or inspect the
fuel pump relay and tip-over sensor. Refer to “Fuel Pump
Relay Inspection (Page 1G-6)” and “TO Sensor
Inspection in Section 1C (Page 1C-3)”.
If the fuel pump relay, tip-over sensor and fuel pump
circuit connections are OK, the fuel pump may be faulty,
replace the fuel pump with a new one. Refer to “Fuel
Pump Assembly / Fuel Level Gauge Removal and
Installation (Page 1G-11)”.
1
I717H1170001-01
(A)
(B)
(C)
(D)
I718H1170018-01

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Suzuki GSF650 Specifications

General IconGeneral
Displacement656 cc
Bore x Stroke65.5 mm x 48.7 mm
Compression Ratio11.5:1
Fuel SystemFuel injection
IgnitionElectronic ignition (transistorized)
StarterElectric
Transmission6-speed, constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire120/70ZR17M/C (58W), tubeless
Rear Tire160/60ZR17M/C (69W), tubeless
Overall Length2, 130 mm
Rear BrakesDisc brake
Fuel Tank Capacity19.0 L
Wheelbase1, 470 mm
Seat Height790 mm
Ground Clearance135 mm
Engine Type4-stroke, liquid-cooled, DOHC, 4-cylinder

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