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Suzuki GSF650 Service Manual

Suzuki GSF650
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1E-3 Engine Lubrication System:
Diagnostic Information and Procedures
Engine Lubrication Symptom Diagnosis
B817H21504001
Oil Pressure Check
B817H21504002
Check the engine oil pressure periodically. This will give
a good indication of the condition of the moving parts.
NOTE
Before checking the oil pressure, check the
following.
Oil level (Refer to “Engine Oil and Filter
Replacement in Section 0B (Page 0B-12)”)
Oil leaks (If leak is found, repair it.)
Oil quality (If oil is discolored or
deteriorated, replace it.)
1) Start the engine and check if the oil pressure
indicator light is turned on. If the light stays on, check
the oil pressure indicator light circuit. If the circuit is
OK, check the oil pressure in the following manner.
2) Remove the main oil gallery plug (1).
3) Install the oil pressure gauge and attachment into
the main oil gallery.
Special tool
(A): 09915–74521 (Oil pressure gauge hose)
(B): 09915–74540 (Oil pressure gauge
attachment)
(C): 09915–77331 (Meter (for high
pressure))
4) Warm up the engine as follows:
Summer: 10 min. at 2 000 r/min
Winter: 20 min. at 2 000 r/min
5) After warm up, increase the engine speed to 3 000 r/
min (Observe the tachometer), and read the oil
pressure gauge.
If the oil pressure is lower or higher than the
specification, the following causes may be
considered.
Oil pressure specification
100 – 400 kPa (1.0 – 4.0 kgf/cm
2
, 14 – 57 psi) at 3
000 r/min, Oil temp. at 60 °C (140 °F)
Condition Possible cause Correction / Reference Item
Engine overheats. Insufficient amount of engine oil. Check level and add.
Defective oil pump. Replace.
Clogged oil circuit. Clean.
Clogged oil cooler Clean or replace.
Incorrect engine oil. Change.
Exhaust smoke is dirty or
thick.
Excessive amount of engine oil. Check level and drain.
Engine lacks power. Excessive amount of engine oil. Check level and drain.
1
I717H1150002-01
High oil pressure Low oil pressure
Engine oil viscosity is too
high
Clogged oil passage
Combination of the
above items
Clogged oil filter
Oil leakage from the oil
passage
Damaged O-ring
Defective oil pump
Combination of the
above items
(C)
(B)
(A)
I718H1150019-01

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Suzuki GSF650 Specifications

General IconGeneral
Displacement656 cc
Bore x Stroke65.5 mm x 48.7 mm
Compression Ratio11.5:1
Fuel SystemFuel injection
IgnitionElectronic ignition (transistorized)
StarterElectric
Transmission6-speed, constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire120/70ZR17M/C (58W), tubeless
Rear Tire160/60ZR17M/C (69W), tubeless
Overall Length2, 130 mm
Rear BrakesDisc brake
Fuel Tank Capacity19.0 L
Wheelbase1, 470 mm
Seat Height790 mm
Ground Clearance135 mm
Engine Type4-stroke, liquid-cooled, DOHC, 4-cylinder

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