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Suzuki GSF650 Service Manual

Suzuki GSF650
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4C-7 Rear Brakes:
Installation
Install the rear brake disc in the reverse order of
removal. Pay attention to the following points:
Make sure that the brake discs are clean and free of
any grease.
Apply thread lock to the brake disc bolts and tighten
them to the specified torque.
: Thread lock cement 99000–32130 (Thread
Lock Cement Super 1360 or equivalent)
Tightening torque
Brake disc bolt (a): 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
Rear Brake Disc Inspection
B817H24306008
Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Brake disc thickness
Service limit (Rear): 4.5 mm (0.18 in)
Brake Disc Runout
1) Remove the rear brake caliper. Refer to “Rear Brake
Caliper Removal and Installation (Page 4C-3)”.
2) Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service
limit.
Special tool
(A): 09900–20607 (Dial gauge (1/100 mm, 10
mm))
(B): 09900–20701 (Magnetic stand)
Brake disc runout
Service limit: 0.30 mm (0.012 in)
3) Install the rear brake caliper. Refer to “Rear Brake
Caliper Removal and Installation (Page 4C-3)”.
Specifications
Service Data
B817H24307001
Brake
Unit: mm (in)
Oil
(a)
(a)
I717H1430014-01
(A)
I649G1430027-03
(A)
I649G1430028-03
Item Standard Limit
Brake disc thickness Rear 4.8 – 5.2 (0.189 – 0.205) 4.5 (0.18)
Brake disc runout 0.30 (0.012)
Brake caliper cylinder bore Rear 38.180 – 38.230 (1.5031 – 1.5051)
Brake caliper piston diameter Rear 38.080 – 38.130 (1.4992 – 1.5012)
Item Specification Note
Brake fluid type DOT 4

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Suzuki GSF650 Specifications

General IconGeneral
Displacement656 cc
Bore x Stroke65.5 mm x 48.7 mm
Compression Ratio11.5:1
Fuel SystemFuel injection
IgnitionElectronic ignition (transistorized)
StarterElectric
Transmission6-speed, constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Front Tire120/70ZR17M/C (58W), tubeless
Rear Tire160/60ZR17M/C (69W), tubeless
Overall Length2, 130 mm
Rear BrakesDisc brake
Fuel Tank Capacity19.0 L
Wheelbase1, 470 mm
Seat Height790 mm
Ground Clearance135 mm
Engine Type4-stroke, liquid-cooled, DOHC, 4-cylinder

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