Suzuki Intruder VZ800 User Manual

3-54 ENGINE
Measure each driven plate for distortion with a thickness gauge
and surface plate.
Replace driven plates which exceed the limit.
 Clutch driven plate distortion
Service Limit: 0.10 mm (0.004 in)
 09900-20803: Thickness gauge
CLUTCH SPRING FREE LENGTH
Measure the free length of each coil spring with a vernier cali-
pers, and compare the elastic strength of each with the specified
limit. Replace all the springs if any spring is not within the limit.
 Clutch spring free length
Service Limit: 46.8 mm (1.84 in)
 09900-20102: Vernier calipers
CLUTCH BEARING
Inspect the clutch release bearing for any abnormality, particu-
larly cracks, upon removal from the clutch, to decide whether it
can be reused or should be replaced.
Smooth engagement and disengagement of the clutch depends
much on the condition of this bearing.
NOTE:
Thrust washer is located between the pressure plate and thrust
bearing.
GENERATOR/SIGNAL GENERATOR/
STARTER CLUTCH
GENERATOR STATOR AND SIGNAL GENERATOR STATOR
INSPECTION 9-10, -23 and -24
GENERATOR STATOR AND SIGNAL
GENERATOR STATOR SERVICING
When replacing the generator stator or signal generator stator,
route the wire properly.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)