Suzuki Intruder VZ800 User Manual

3-60 ENGINE
GEARSHIFT FORK
GEARSHIFT FORK TO GROOVE CLEARANCE
Using a thickness gauge, check the shifting fork clearance in the
groove of its gear.
The clearance for each of the three shifting forks plays an impor-
tant role in the smoothness and positiveness of shifting action.
If the clearance checked is noted to exceed the limit specified,
replace the fork or its gear, or both.
 Gearshift fork to groove clearance
Standard: 0.10 – 0.30 mm (0.004 – 0.012 in)
Service Limit: 0.50 mm (0.020 in)
 09900-20803: Thickness gauge
09900-20102: Vernier calipers
 Shift fork groove width
Standard (No. 1): 5.50 – 5.60 mm (0.217 – 0.220 in)
(No. 2): 4.50 – 4.60 mm (0.177 – 0.181 in)
 Shift fork thickness
Standard (No. 1): 5.30 – 5.40 mm (0.209 – 0.213 in)
(No. 2): 4.30 – 4.40 mm (0.169 – 0.173 in)
OIL JET
Check the all oil jets for clogging. If it is clogged, clean its oil
passage with a compressed air.

NOTE:
When installing the oil jets apply oil to the O-rings.
Use new O-rings to prevent the oil pressure down.
SAMPLE

Suzuki Intruder VZ800 Specifications

General

Engine Type	4-stroke, liquid-cooled, DOHC, 45-degree V-twin
Displacement	805 cc
Bore x Stroke	83.0 mm x 74.4 mm
Compression Ratio	9.4:1
Fuel System	Fuel injection
Ignition	Electronic ignition (transistorized)
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brake	Drum brake
Seat Height	700 mm (27.6 in)
Front Brake	Disc brake
Rear Tire	170/80-15M/C 77H, tube type
Fuel Tank Capacity	15.5 L (4.1 US gallons)